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1-8

STACKY operating and safety instructions

2012.12

UNLADEN AND LADEN STACKER OPERATING INSTRUCTIONS

A - PRIOR TO USING THE STACKER

Prior to using the stacker, the operator must check that there is no one within the danger zone (1 .5 times the maximum stacker 

lift height) and keep unauthorised persons outside this zone . It is, in particular, forbidden to stay close to moving parts .
If, in spite of a warning, people refuse to leave the danger zone, the operator must not continue using the stacker .
The operator must ensure that the stacker is in perfect working order by checking the following points :

- Operation of the brake with the tiller arm in the vertical position and in the horizontal position pushed downward,
- The operation of the key switch preventing unauthorised use of the machine,
- The tiller arm correctly returns to the vertical position,
- The stacker butterfly control switches correctly return to the neutral position,
- The operation of the emergency stop button,
- The operation of the horn,
- The condition of the wheels and castors,
-  The state of the fork arms or the tool, that must show no visible signs of damage (deformation, cracking or heavy wear) 

and that they are correctly attached to the tool holder,

-  The operation of the hydraulic system (lifting and lowering), and that the unladen fork or tool lowers smoothly and without 

jamming,

- The cover is correctly in place,
- The state of charge of the battery and its connections,
- The built-in charger is no longer connected to the mains supply and that the lead is correctly stored,
- Visually check the condition and tension of the lifting chain,
- That the safety devices are correctly installed and operational .

The operator must stop using the stacker and inform his line manager if his stacker is not in good working order or does 

not comply with the safety notice .
The operator must also check that the tool used is suitable for the loads to be handled .

B - DRIVER'S OPERATING INSTRUCTIONS

Whatever his experience, the operator is advised to familiarise himself with the position 

and operation of all the controls and instruments before operating the stacker .
Wear clothes suited for operating the stacker, avoid loosely-fitting garments .
Make sure you have the appropriate protective equipment for the task to be 

performed .
Remain alert at all times when using the stacker . Do not listen to the radio or music 

using headphones or earphones .
It is forbidden to sit on the stacker .
It is forbidden to carry passengers on the stacker (fig . B1) .
It is forbidden to push or tow a load with the stacker .
It is forbidden to brake suddenly and to make a turn at full speed .

C - ENVIRONMENT

This stacker is not designed to be used out of doors or to travel on the public highway .
The operator must comply with site safety regulations .
The stackers are only to travel along the aisles authorised by the company manager .
All aisles must be clearly marked . They must contain no tight bends or gradients, nor passages that are too narrow or too low .
The floor of the circulation aisles must be sufficiently strong, essentially flat and horizontal, clean, non-slip and smooth .
The width of the circulation aisles must be at least 400 mm wider than the overall width of the stacker or of the load, if the load 

is wider than the stacker .
Advance warning of obstacles or danger areas must be given by suitable markings .
Loads placed on the storage structures must not protrude and encroach on the circulation aisles .
Only authorised persons may access the circulation aisles .
During handling operations, make sure that there is no one obstructing the stacker and its load .

B1

Содержание STACKY 10 FR D28

Страница 1: ...D28 STACKY 10 LE S16 STACKY 10 LE D28 STACKY 14 MANITOU BF BP 10249 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER OPERATOR S MANUAL ORIGINAL MANUAL THIS OPERATOR S MANUAL MUST BE KEPT...

Страница 2: ...STACKY 10 FR D28 STACKY 10 LE S16 STACKY 14...

Страница 3: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 TOOLS THETEXT AND ILLUSTRATIONS INTHIS DOCUMENT MUST NOT BE REPRODUCED EITHERWHOLLY OR IN PART 06 12 2012 1st edition...

Страница 4: ......

Страница 5: ...1 OPERATING AND SAFETY INSTRUCTIONS...

Страница 6: ...1 2 STACKY operating and safety instructions 2012 12...

Страница 7: ...PERATING INSTRUCTIONS 1 8 C ENVIRONMENT 1 8 D VISIBILITY 1 9 E SWITCHING ON THE STACKER 1 9 F STACKER OPERATION 1 9 G STOPPING THE STACKER 1 11 H CHARGING THE BATTERY 1 11 INSTRUCTIONS FOR HANDLING A...

Страница 8: ...1 4 STACKY operating and safety instructions 2012 12 MEANING OF THIS SYMBOL WARNING BE CAREFUL YOUR SAFETY OR THAT OF OTHERS IS AT RISK RISK OF DAMAGE TO THE STACKER...

Страница 9: ...e person in charge of the equipment must take these criteria into account when assessing whether or not a person will make a suitable operator THE STACKER A FITNESS OF THE STACKER FOR PURPOSE MANITOU...

Страница 10: ...1 6 STACKY operating and safety instructions 2012 12...

Страница 11: ...are no longer legible or which are damaged B AUTHORISATION FOR USE Only qualified authorized personnel may use the stacker This authorization is to be given in writing by the person in the company re...

Страница 12: ...tacker and inform his line manager if his stacker is not in good working order or does not comply with the safety notice The operator must also check that the tool used is suitable for the loads to be...

Страница 13: ...ker s immediate vicinity in all situations and at all times When travelling in the forward direction the load behind the operator must not impair visibility fig D1 When man uvring in reverse if the si...

Страница 14: ...he operator must walk in front of the machine Gradually push one of the butterfly control switches up or down 1 fig F7 depending on the chosen direction of travel As the stacker is fitted with an elec...

Страница 15: ...rating sparks within a 2 m radius around the machine during charging Fire protection equipment is to be made available nearby Unplug the charging lead 1 fig H1 from the dummy socket on the fork side a...

Страница 16: ...or asymmetric loads determine the centre of gravity in the transverse direction before handling and position the centre of gravity within stacker s longitudinal centreline fig B1 et B2 It is forbidde...

Страница 17: ...does not risk to catch any lateral or horizontal part of the support structure Operate a butterfly control switch to move slowly forward until the load is above its intended position taking care not...

Страница 18: ...not catch any obstacle as it is lowered Lower the load 5 fig F3 into the transport position 150 mm from the ground In order to avoid the risk of destabilising or overturning the stacker during these o...

Страница 19: ...ortest possible boom length fig H1 Secure the load 1 fig H1 Take all precautions when moving high loads The stacker must not travel at more than 0 4 m s 1 5 km h i e one quarter walking speed Move and...

Страница 20: ...TENANCE LOGBOOK The maintenance operations carried out in accordance with the recommendations given in part 3 MAINTENANCE and the other inspection servicing or repair operations or modifications perfo...

Страница 21: ...e maximum stacker lift height The moment the traffic conditions prevent safe working slippery floor congested circulation aisles etc The operator must then shut down the stacker in accordance with the...

Страница 22: ......

Страница 23: ...2 DESCRIPTION...

Страница 24: ...2 2 Description STACKY 2012 12...

Страница 25: ...LER ARM 2 11 5 COVER FASTENING SCREW 2 11 6 DASHBOARD 2 11 7 DRIVE UNIT 2 11 8 STABILISER WHEEL 2 11 9 SUPPORT LEG 2 11 10 ROLLER 2 11 11 SUPPORT LEG ADJUSTMENT SCREWS LE model only 2 11 12 FORK OR TO...

Страница 26: ...STACKY 10 ac LE D28 STACKY 14 ac 6 D clare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et leurs transpositions en droit national Complies with the following d...

Страница 27: ...urodytas renginio gamintojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbto...

Страница 28: ...2 J509960 1 STACKY label 3 1 Stacker manufacturer s plate 4 J509819 1 Safety label 5 240807 3 MANITOU label 6 J510076 2 STACKY 10ac label 6 J510075 2 STACKY 14ac label 7 234804 1 Open book logo 8 1 T...

Страница 29: ...ry of the stacker STACKER MANUFACTURER S PLATE fig A Model Rated capacity Identification number Made in Model year Maximum lift height TOOL MANUFACTURER S PLATE fig B Model Rated capacity Identificati...

Страница 30: ...kW 0 3 0 5 Lifting motor S3 10 kW 2 2 Type of battery as per DIN 43531 35 36 A B C Semi traction Semi traction Battery voltage and capacity 5 hours V Ah 2 x 12 85 2 x 12 85 Weight of batteries 5 kg 2...

Страница 31: ...STACKY 14 b5 b4 b11 b2 L4 L L2 Ast b b10 STACKY 10 LE b3 W a e h1 h14 h14 h4 h3 h13 c Q y x m2 m1 s l Frein M a rche F r e i n h1 h4 h14 h14 h3 h13 c Q y x m2 m1 s l Frein M a rche F r e i n b W a b10...

Страница 32: ...Charge indicator 14 Emergency stop button 15 Key switch 16 Carriage 17 Lifting chain 18 Charging lead 19 Down button 20 Up button 21 Tortoise button 22 Horn button 23 Butterfly control switch 24 Anti...

Страница 33: ...ide the other two at the base of the tiller arm 6 DASHBOARD The dashboard includes a charge indicator 13 an emergency stop button 14 and the key switch 15 7 DRIVE UNIT This item comprises in particula...

Страница 34: ...els at 30 of its nominal speed This control is used in addition to the motion controls This function can be used regardless of the tiller arm position 22 HORN BUTTON 23 BUTTERFLY CONTROL SWITCHES To m...

Страница 35: ...equipment is protected by three fuses They are located close to the electronic speed controller 31 HORN 32 BATTERIES The stacker is powered by means of two 12 V batteries connected in series These ar...

Страница 36: ......

Страница 37: ...3 MAINTENANCE...

Страница 38: ...3 2 Maintenance STACKY 2012 12...

Страница 39: ...SITION 3 10 A10 BUTTERFLY CONTROL SWITCHES RETURN TO NEUTRAL POSITION 3 10 A11 EMERGENCY STOP BUTTON 3 10 A12 HORN 3 10 A13 ANTI CRUSHING SAFETY DEVICE 3 10 B MONTHLY 3 11 B1 TIGHTENING OF WHEEL NUTS...

Страница 40: ...3 4 Maintenance STACKY 2012 12...

Страница 41: ...now how and competence The guarantee of high quality work Original replacement components Help with preventive maintenance Efficient help with diagnosis Improvements due to experience feedback Operato...

Страница 42: ...e and parking brake operation 105 LUBRICATION AND GREASING 107 MAST ASSEMBLY 01 Fixed and mobile frame 02 Carriage 03 Chain remove protection 04 Rollers 05 Fork or tool 108 TOOLS 01 Fitting on machine...

Страница 43: ...ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER GREASING OF THE MAST MANITOU Grease BLACK multi purpose 400 g 1 kg 50 kg 545996 161590 499235 HYDRAULIC ORGANS TO BE LUBRICATED CAPACITY RE...

Страница 44: ...of cylinder leaks attachment 3 13 C Speeds of hydraulic movements 3 14 C Pressure limiter operation 3 14 C Hydraulic unit oil 3 14 V ELECTRICITY Key switch operation 3 9 C Battery charge levels and s...

Страница 45: ...fork or the tool must then be raised or lowered smoothly and without jamming Jerkiness during lowering may be due to air in the hydraulic system A5 KEY SWITCH OPERATION CHECK The key switch prevents u...

Страница 46: ...RETURN TO NEUTRAL POSITION CHECK Operate the stacker butterfly control switches in forward and reverse directions They must return to the neutral position A11 EMERGENCY STOP BUTTON CHECK Operate the e...

Страница 47: ...play between the support legs and the chassis If necessary perform the same operations as for support leg adjustment check that the stacker is on level ground sling the stacker lift the stacker with...

Страница 48: ...ECK Check the condition and rating of the three fuses These are located close to the speed controller speed controller fuse 1 fig B5 30 A STACKY 10 or 50 A STACKY 14 power circuit fuse 2 fig B5 160 A...

Страница 49: ...crews 3 fig C1 3 C2 CYLINDER CONDITION SEAL AND ATTACHMENT CHECK Check the condition of the cylinder It must be free of any traces of leaking oil STACKY 10 the cylinder is secured to the chassis by a...

Страница 50: ...AULIC MOVEMENTS CHECK Check the rate of ascent and the rate of descent of the tool against the values contained in the table of technical characteristics on page 2 8 If the measured values differ from...

Страница 51: ...damage the electric cables with the tools used E2 HANDLING Never lay the stacker on its side as the oil from the hydraulic system and the battery electrolyte would leak from the filler caps A sling a...

Страница 52: ...ible with the weight of the machine to be loaded when raising or lowering the tail lift the stacker s parking brakes must be applied to prevent any risk of falling The fork or the tool must remain in...

Страница 53: ...4 TOOLS...

Страница 54: ...4 2 Tools STACKY 2012 12...

Страница 55: ...4 3 2012 12 Tools STACKY TABLE OF CONTENTS INTRODUCTION 4 5 TECHNICAL CHARACTERISTICS 4 6 TOOLS FOR THE STACKY 10 STACKER 4 7...

Страница 56: ...4 4 Tools STACKY 2012 12...

Страница 57: ...rd tools that are specific to their stacker and are not interchangeable Only tools approved by MANITOU are to be used on our stackers The manufacturer shall not be liable for any modifications or adap...

Страница 58: ...ERISTICS Q F A2 A1 B 1 D C E FA Q A 1 A 2 B C E F B1 maxi B1 mini FR A3 Q F B C A1 E A3 A2 POT Q A2 C B EPE A1 F A3 Q F A2 A1 B 1 C C E PLF A3 Q F B A2 A1 BEC Q F A2 A1 B 1 D C E REB A3 Q A2 A1 B 70 F...

Страница 59: ...000 500 950 1025 180 700 60 80 40 730 105 FR 1000 600 1150 1185 35 560 200 320 90 70 700 80 POT 500 600 600 660 35 46 160 320 33 EPE 1000 350 700 735 35 60 160 320 33 PLF 1000 350 700 735 35 600 275 9...

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