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INSTRUCTIONS TO THE COMPANY MANAGER

THE OPERATOR

-  Only qualified, authorized personnel can use the lift truck. This authorization is given in writing by the appropriate person in the 

establishment with respect to the use of lift trucks and must be carried permanently by the operator.

  On the basis of experience, there are a number of possible situations in which operating the lift truck is contra-indicated. Such foreseeable abnormal 

uses, the main ones being listed below, are strictly forbidden. 
 

- The foreseeable abnormal behaviour resulting from ordinary neglect, but does not result from any wish to put the machinery to any improper use. 

 

- The reflex reactions of a person in the event of a malfunction, incident, fault, etc. during operation of the lift truck. 

 

- Behaviour resulting from application of the «principle of least action» when performing a task. 

 

- For certain machines, the foreseeable behaviour of such persons as: apprentices, teenagers, handicapped persons, trainees tempted to drive a 

lift truck, operator tempted to operate a truck to win a bet, in competition or for their own personal experience. 
The person in charge of the equipment must take these criteria into account when assessing whether or not a person will makea suitable driver.

THE LIFT TRUCK

A - THE TRUCK’S SUITABILITY FOR THE JOB

-  MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s 

manual, with a 

STATIC

 test coefficient 

OF 1.33

 and a 

DYNAMIC

 test coefficient 

OF 1

, as specified in harmonized norm 

EN 1459

 

for variable range trucks.

-  Before commissioning, the company manager must make sure that the lift truck is appropriate for the work to be done, and 

perform certain tests (in accordance with current legislation).

B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS

-  In addition to series equipment mounted on your lift truck, many options are available, such as: road lighting, stop lights, flashing 

light, reverse lights, reverse buzzer alarm, front light, rear light, light at the jib head, etc.

-  The  operator  must  take  into  account  the  operating  conditions  to  define  the  lift  truck’s  signalling  and  lighting  equipment.  

Contact your dealer.

- Take into account climatic and atmospheric conditions of the site of utilisation.

. Protection against frost (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
. Adaptation of lubricants (ask your dealer for information).
. I.C. engine filtration (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).

  For operation under average climatic conditions, i.e.: between - 15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked in production. 

For operation under more severe climatic conditions, before starting up, it is necessary to drain all the circuits, then ensure correct levels of lubricants 
using lubricants properly suited to the relevant ambient temperatures. It is the same for the cooling liquid.

-  A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher. There are 

solutions, consult your dealer.

  Your lift truck is designed for outdoor use under normal atmospheric conditions and indoor use in suitably aerated and ventilated premises. It is prohibited 

to use the lift truck in areas where there is a risk of fire or which are potentially explosive (e.g. Refineries, fuel or gas depots, stores of inflammable 
products…). For use in these areas, specific equipment is available (ask your dealer for information).

-  Our trucks comply with Directive 89/336/EC concerning electromagnetic compatibility (EMC), and with the corresponding harmonized 

norm EN 12895. Their proper operation is no longer guaranteed if they are used within areas in which the electromagnetic fields 
exceed the limit specified by that norm (10 V/m).

-  Directive  2002/44/EC  requires  company  managers  to  not  expose  their  employees  to  excessive  vibration  doses.  There  is  no 

recognized code of measurement for comparing the machines of different manufacturers. The actual doses received can therefore 
be measured only under actual operating conditions at the user's premises.

- The following are some tips for minimizing these vibration doses:
 

• Select the most suitable lift truck and attachment for the intended use.

 

•  Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as 

well as the cab suspension. Inflate the tires in accordance with recommendations.

 

• Ensure that the operators adapt their operating speed to suit the conditions on site.

 

•  As far as possible, arrange the site in such a way as to provide a flat running surface and remove obstacles and harmful 

potholes.

Содержание B-E2 Series

Страница 1: ...B E2 MLT 523 Turbo MONO ULTRA S rie B E2 MT 620 S rie B E2 547896 EN 17 12 20007 BP 249 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER OPERATOR S MANUAL THIS OPERATOR S MANUAL MUST BE K...

Страница 2: ......

Страница 3: ...SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 17 07 2004 13 05 2005 16 09 2005 02 02 2007 17 12 2007 1ST DATE OF ISSUE UP DATING UP DATING 1 9 UP DATI...

Страница 4: ......

Страница 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS...

Страница 6: ...1 2...

Страница 7: ...CHOICE OF ATTACHMENTS B MASS OF LOAD AND CENTRE OF GRAVITY C LONGITUDINAL STABILITY ALARM D TRANSVERSE ATTITUDE OF THE LIFT TRUCK E TAKING UP A LOAD ON THE GROUND F TAKING UP AND LAYING A HIGH LOAD O...

Страница 8: ...ccount climatic and atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for information I C engine...

Страница 9: ...nd kept in the place provided on the lift truck and in the language used by the operator The operator s manual and any plates or stickers which are no longer legible or are damaged must be replaced im...

Страница 10: ...company in charge of using the lift truck and must be permanently carried by the operator The operator is not competent to authorise the driving of the lift truck by another person C MAINTENANCE The...

Страница 11: ...ft truck is used The pictogram posted at the operator station reminds you that Left hand column It is forbidden to lift people with any kind of attachment using a non ORH lift truck Right hand column...

Страница 12: ...andle s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate...

Страница 13: ...risk Regularly check the distance between the load or the attachment and the structure and readjust this if necessary If possible use the lift truck at an oil temperature as close as possible to ambie...

Страница 14: ...how the correct display stop the I C engine and immediately carry out the necessary operations F DRIVING THE LIFT TRUCK SAFETY NOTICE Operators attention is drawn to the risks involved in using the li...

Страница 15: ...for a moment place the forks or attachment on the ground apply the parking brake and put the forward reverse lever in neutral Make sure that the lift truck is not stopped in any position that will in...

Страница 16: ...ely the jib and put the attachment at 300 mm from the ground Place the slope correctors in the central position i e the transverse shaft of the axles parallel to the chassis as model of lift truck Lif...

Страница 17: ...he regulations in force in your country maximum travel speed braking maximum weight of trailer etc Do not forget to connect the trailer s electrical equipment to that of the lift truck The trailer s b...

Страница 18: ...y movement fig B2 and set it in the longitudinal axis of the lift truck It is forbidden to move a load heavier than the effective capacity defined on the lift truck load chart For loads with a moving...

Страница 19: ...be between the two lines see 2 DESCRIPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground E TAKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular...

Страница 20: ...le length of jib Stop the forks in front of the load by alternately extending and retracting the jib 1 or if necessary moving the lift truck forward 2 fig F2 Put the handbrake on and set the reverse g...

Страница 21: ...ALARM If necessary move the lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and retracting the jib 1 2 in...

Страница 22: ...STABILIZERS WITH THE JIB UP UNLADEN AND LADEN This operation must be exceptional and performed with great care Raise the jib and retract the telescopes completely Set the lift truck in position in fro...

Страница 23: ...M If it is overloaded set the load down in the place from where it was taken If possible lower the load without moving the lift truck Raise the jib 1 to release the load retract 2 and lower the jib 3...

Страница 24: ...tructions or danger when it is lowered to the ground The operator using the platform must be aided on the ground by a person with adequate training You should stay within the limits set out in the pla...

Страница 25: ...button from the transmitter or locking it in an inaccessible place The user must ensure that the instruction manual is accessible at all times and that operators have read and understood it INSTRUCTI...

Страница 26: ...e is running Only fill up the fuel tank in areas specified for this purpose Do not fill the fuel tank to the maximum level Do not smoke or approach the lift truck with a flame when the fuel tank is op...

Страница 27: ...ol unit disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned befo...

Страница 28: ...the protective product to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold...

Страница 29: ...ENANCE D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconn...

Страница 30: ...1 26...

Страница 31: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Страница 32: ...2 2...

Страница 33: ...TICS MT 523 S rie B E2 MT 523 MONO ULTRA S rie B E2 MLT 523 Turbo S rie B E2 MLT 523 Turbo MONO ULTRA S rie B E2 MT 620 S rie B E2 DIMENSIONS AND LOAD CHART MT 523 S rie B E2 MT 523 MONO ULTRA S rie B...

Страница 34: ...FIG A Model Series Serial Nr Chassis Nr Year of manufacture For any further technical information regarding your lift truck refer to chapter 2 DESCRIPTION CHARACTERISTICS I C ENGINE FIG B I C engine...

Страница 35: ...E2 MLT 523 Turbo MONO ULTRA S rie B E2 Type Serial Nr JIB FIG I MANITOU reference Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT FIG J Model Serial Nr Year of manufacture E F G H N 241415 M...

Страница 36: ...ate Working pressure Boost pump Displacement Max flow rate Boost pressure Max R P M HYDROSTATIC MOTOR Type Max Mini displacement PERKINS 1103C 33 DC38182 PERKINS 1103C 33 DC38182 PERKINS 1103C 33T DD3...

Страница 37: ...Alternator Type Tension regulator Starter Type DANA 45 picyclo dal DANA picyclo dal Foot pedal Hydraulic brake applied on the front wheels Multidisc brake immersed in oil Mechanical hand lever applied...

Страница 38: ...M2 460 CM2 834 CM2 528 CM2 260 CM2 10 5 18 10PR MPT TG42 TUBELESS DUNLOP 3 75 BAR FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN 1150 KG 3150 KG 1400 KG 550 KG KG CM2 KG CM2 KG CM2 KG CM2 KG CM2 KG...

Страница 39: ...center Weight of forks each Lifting motions jib retracted Unladen lifting Laden lifting Unladen lowering Laden lowering Telescoping motions lifting jib Unladen extending Laden extending Unladen retra...

Страница 40: ...7 82 KG CM2 11 00 KG CM2 8 36 KG CM2 5 96 KG CM2 2 50 KG CM2 3 80 KG CM2 2 64 KG CM2 2 10 KG CM2 147 CM2 291 CM2 172 CM2 91 CM2 460 CM2 842 CM2 546 CM2 260 CM2 10 5 18 10PR MPT TG42 TUBELESS DUNLOP 4...

Страница 41: ...ad center Weight of forks each Lifting motions jib retracted Unladen lifting Laden lifting Unladen lowering Laden lowering Telescoping motions lifting jib Unladen extending Laden extending Unladen ret...

Страница 42: ...IONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE HARD GROUND LIGHT GROUND AREA OF THE CONTACT SURFACE HARD GROUND LIGHT GROUND 12 0 18 12PR T86 STABILARGE DUNLOP 4 2 BAR FRONT UNLADEN FRONT LAD...

Страница 43: ...nt Load center Weight of forks each Lifting motions jib retracted Unladen lifting Laden lifting Unladen lowering Laden lowering Telescoping motions lifting jib Unladen extending Laden extending Unlade...

Страница 44: ...IRCUIT DECOMPRIMER LE CIRCUIT MOTEUR A L ARRET MOTEUR A L ARRET G2 U1 U2 D1 C1 P 3 N A E Z Y D2 I B C D L G1 G P2 A 1200 mm B 2230 mm C 1066 mm C1 1005 mm D 4201 mm D1 4140 mm D2 3605 mm E 5401 mm F 1...

Страница 45: ...ER LE CIRCUIT MOTEUR A L ARRET MOTEUR A L ARRET MADE IN FRANCE MADE IN FRANCE D2 C A G1 G2 E L U1 U2 N G D D1 C1 P 3 Z Y P2 I B A 1200 mm B 2230 mm C 1070 mm C1 1005 mm D 4205 mm D1 4140 mm D2 3626 mm...

Страница 46: ...G 3 50 3 00 2 45 2 00 1 56 6 0 10 20 30 40 50 60 70 A 1200 mm B 2430 mm C 1245 mm C1 1184 mm D 4571 mm D1 4510 mm D2 3741 mm E 5771 mm F 1520 mm F1 1520 mm G 245 mm G1 273 mm G2 249 mm I 905 mm J 865...

Страница 47: ...2 17...

Страница 48: ...2 18 INSTRUMENTS AND CONTROLS MT MLT 523 MONO ULTRA S rie B E2 19 1 19 19 19 5 4 24 24 23 23 6 16 20 26 7 24 11 25 34 8 3 17 21 21 2 1 22 18 9 10 24 15 14 11 12 13 29 28 27 33...

Страница 49: ...RSE LEVER 17 PARKING BRAKE LEVER 18 STEERING SELECTION 19 HYDRAULIC CONTROLS 20 LOAD CHARTS FILE 21 HEATER CONTROL 21 AIR CONDITIONING CONTROLS OPTION AIR CONDITIONING 22 CAB FILTER VENTILATORS 23 WIN...

Страница 50: ...OPTION MT 523 S rie B E2 MT 523 S rie MONO ULTRA B E2 MT 620 S rie B E2 DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A It is advised that the weight be adjus...

Страница 51: ...MENT OF THE ANGLE OF THE BACK REST FIG G Support the back rest pull the lever and position the back rest to find the desired position If you do not support the back rest when making adjustments it swi...

Страница 52: ...he green in display 2 remains visible To avoid causing any damage do not activate the compressor for over 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted...

Страница 53: ...nd the seat will not shift into another position MAINTENANCE FIG J Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change...

Страница 54: ...es on when the parking brake is applied H RED ALTERNATOR CHARGE LAMP If the lamps F H I J K and the buzzer come on when the lift truck is running stop the I C engine immediately and check the electric...

Страница 55: ...carefully A4 1 red led The lift truck is at the authorized limit of longitudinal stability The alarm sounds simultaneously with a speed intermittent sound Only make de aggravating hydraulic movements...

Страница 56: ...TION Blue front working light H OPTION MLT 523 Turbo S rie B E2 MLT 523 Turbo MONO ULTRA S rie B E2 OPTION Rear window defrosting I OPTION OPTION Electrovalve on jib head OPTION Attachment hydraulic l...

Страница 57: ...ons D E F G can be carried out without the ignition being on 7 IGNITION SWITCH The key switch has five positions P Ignition off parking position O Ignition switched off and I C engine stopped I Igniti...

Страница 58: ...Control instruments panel 5A F10 15A MAX Sound alarm 15A Stop switch 15A F11 15A MAX OPTION Jib head light 10A OPTION Blue front and rear working lights 10A F12 10A MAX Indicator power supply 10A F13...

Страница 59: ...ental shifting movement FORWARD Lift slightly and push the lever forwards position A REVERSE Lift slightly and pull the lever backwards position B NEUTRAL To start the lift truck the lever must be in...

Страница 60: ...steering selection A in position A1 highway traffic Turn the steering wheel and bring the front wheels into alignment until the lamp B1 is on Before driving on roads it is necessary to check the align...

Страница 61: ...ton F see 2 DESCRIPTION DESCRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 20 LOAD CHARTS FILE This file includes the description of the hydraulic controls and the load charts of the attachments us...

Страница 62: ...Heating air temperature control C Air flow setting and fan speed control In position 0 the air conditioning system no longer functions NOTE Possible losses of water under the forklift truck are due to...

Страница 63: ...2 MT 523 MONO ULTRA S rie B E2 MT 620 S rie B E2 27 RELEASING BUTTON FOR UPPER HALF DOOR STANDARD MLT 523 Turbo S rie B E2 MLT 523 Turbo MONO ULTRA S rie B E2 OPTION MT 523 S rie B E2 MT 523 MONO ULTR...

Страница 64: ...an be detached to prevent theft Loosen nut 1 and remove the revolving light Protect mounting 2 with cap 3 33 SPIRIT LEVEL Enables the operator to check that the lift truck is in the horizontal positio...

Страница 65: ...2 35...

Страница 66: ...topped the handbrake is on and the I C engine is switched off before performing the operation NOTE There is an OPTIONAL rear view mirror which allows the lift truck to be approached more closely to th...

Страница 67: ...in place When uncoupling make sure that the trailer is supported independently ON THE COUPLING LADDER Set the coupling fitting 4 according to the height of the trailer ring Do not forget to put rods a...

Страница 68: ...nnection for a trailer see 2 DESCRIPTION TOWING PIN AND HOOK or signalling bar A Left rear indicator C Earth D Right rear indicator E Right tail light F Rear stoplight G Left tail light 2 BATTERY CUT...

Страница 69: ...your user code followed by VAL LED A goes out The entry of each figure in your code is confirmed by LED A lighting up green If you make an error press the ANN key and re enter your code completely Sta...

Страница 70: ...and move the lever forwards or backwards FUNCTIONING MT 523 MONO ULTRA S rie B E2 MLT 523 Turbo MONO ULTRA S rie B E2 Hold button 1 down and switch on button 2 or 3 NOTE Switch 4 enables the function...

Страница 71: ...E2 MLT 523 Turbo S rie B E2 MT 620 S rie B E2 Button 1 not engaged the lever controls a hydraulic function Hold button 1 down the lever controls another hydraulic function FUNCTIONING MT 523 MONO ULT...

Страница 72: ...larm is disconnected See operator s manual for use and description NEUTRALIZATION OF HYDRAULIC MOVEMENTS SWITCH A IN POSITION A3 VISUAL INDICATOR PARTIALLY ON When driving on the road it is highly rec...

Страница 73: ...LONGITUDINAL STABILITY ALARM SYSTEM Hydraulic movements are not cut off The sound alarm is disconnected See operator s manual for use and description NEUTRALIZATION OF HYDRAULIC MOVEMENTS SWITCH A IN...

Страница 74: ...essory at the rear of the lift truck e g a trailer with hydraulic tipping FUNCTIONING MT 523 S rie B E2 MLT 523 Turbo S rie B E2 MT 620 S rie B E2 Lever 1 controls this predisposition FUNCTIONING MT 5...

Страница 75: ...3 1 3 MAINTENANCE 3 MAINTENANCE...

Страница 76: ...3 2...

Страница 77: ...B E2 MT 523 MONO ULTRA S rie B E2 MLT 523 Turbo S rie B E2 MLT 523 Turbo MONO ULTRA S rie B E2 MT 620 S rie B E2 LUBRICANTS AND FUEL SERVICING SCHEDULE A DAILY OR EVERY 10 HOURS SERVICE B EVERY 50 HOU...

Страница 78: ...3 4...

Страница 79: ...USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS YOU BENEFIT THROUGH ITS NETWORK MANITOU PROVIDES THE USER WITH EXPERTISE Know how and competence The guarantee of high quality work Original rep...

Страница 80: ...H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 224726 Clean 1000 H FUEL FILTER CARTRIDGE Part number 704601 Change 500 H CYCLON...

Страница 81: ...HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 224726 Clean 1000 H FUEL FILTER CARTRIDGE Part number 704601 Change 500 H CYCLONIC PRE FILTER Pa...

Страница 82: ...I CH4 5 L 20 L 55 L 209 L 661706 582357 582358 582359 COOLING CIRCUIT 24 Liters Cooling liquid protection 30 2 L 5 L 20 L 473076 470077 470078 Cooling liquid protection 25 2 L 5 L 20 L 554002 554003 5...

Страница 83: ...L 20 L 209 L 545976 582391 546222 FRONT AXLE DIFFERENTIAL 4 Liters MANITOU Oil Special immersed brakes 5 L 20 L 209 L 545976 582391 546222 FRONT WHEELS REDUCERS 0 8 Liter MANITOU Oil Special immersed...

Страница 84: ...Wheel nuts torque Condition of wheels and tyres Change a wheel JIB Jib pads Jib Jib pads wear Condition of jib unit Bearings and articulation rings HYDRAULICS Hydraulic oil level Hydraulic return oil...

Страница 85: ...int Front wheels reducers clearance Bearings clearance of the transfer box REAR AXLE Rear wheels reducers pivots Rear axle oscillation Rear axle differential oil level Rear wheels reducers oil level R...

Страница 86: ...uck on level ground with the I C engine stopped and allow the I C engine to cool Open the I C engine bonnet Check the correct level in the middle of expansion chamber 1 fig A2 If necessary add cooling...

Страница 87: ...t impurities into the dry air filter A5 TYRES PRESSURE AND WHEEL NUTS TORQUE CHECK Check the condition of the tyres to detect cuts protuberances wear etc Check the torque load of the wheel nuts Non co...

Страница 88: ...this intervention Clean the cartridge seal surfaces with a damp clean lint free cloth and grease with a silicone lubricant MANITOU reference 479292 Check visually the outer condition of the air filte...

Страница 89: ...fig B4 1 2 Lubricators of the carriage axle 2 lubricators fig B4 2 3 Lubricator of the tilt cylinder foot axle 1 lubricator fig B4 3 4 Lubricator of the tilt cylinder head axle 1 lubricator fig B4 4...

Страница 90: ...ut the cap back Check visually that there is no leakage in the tank and pipes Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank B6 BRAKE OIL LEVEL CHECK P...

Страница 91: ...rie B E2 MT 523 S rie MONO ULTRA B E2 MT 620 S rie B E2 Clean and lubricate the points 1 4 lubricators fig B8 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B9 CAB...

Страница 92: ...em with petroleum jelly to prevent the formation of verdigris Reassemble the fastening plate 1 fig B10 1 Handling and servicing a battery can be dangerous take the following precautions Wear protectiv...

Страница 93: ...icate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease Remove access panel 1 fig B13 1 3 Lubricators of the universal joint Front axle fig B13 2...

Страница 94: ...bonnet Unscrew the fastening screws 1 fig C2 1 Lay down the protective guard 2 fig C2 1 Check the belts for signs of wear and cracks and change if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BE...

Страница 95: ...lift truck is held stationary on a slope Carry out adjustments if necessary Adjustment of the parking brake cable on the front axle Press and release the brake pedal then release the parking brake pu...

Страница 96: ...ssary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the same filler port Replace and tighten the level plug 1 fig C6 tightening torque 34 to 49 N m Repeat this operation for the rear axle different...

Страница 97: ...3 23...

Страница 98: ...scard the filter and the filter seal Clean the filter bracket with a clean lint free cloth Lightly grease the new oil filter seal and refit the oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELT...

Страница 99: ...assemble the cover guiding the valve downwards D4 FUEL FILTER CARTRIDGE CHANGE Make sure the electrical contact on the lift truck is cut otherwise fuel will be released if the lift pump is on Open the...

Страница 100: ...n the cover 2 fig D5 1 Put the cap back 1 fig D5 1 D6 BALANCING VALVE CHECK To be performed after the first 50 hours of operation and then every 500 hours Stop the lift truck on horizontal ground put...

Страница 101: ...ation filter 2 fig D8 Clean the filter with a compressed air jet Check its condition and change if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the filter and protective casing D9 BA...

Страница 102: ...tighten level and filler cap 3 fig D10 2 tightening torque 34 to 49 N m D11 FRONT AND REAR AXLE DIFFERENTIAL OIL DRAIN Place the lift truck on level ground with the I C engine stopped and the differen...

Страница 103: ...3 29...

Страница 104: ...39 N m Fill the fuel tank with clean fuel see 3 MAINTENANCE LUBRICANTS AND FUEL filtered through a strainer or a clean lint free cloth and refit the filler plug 2 fig E1 2 Bleed the fuel system if ne...

Страница 105: ...fig E3 3 making sure the seal is in the correct position FILLING UP THE OIL Clean and refit drain plug 1 fig E3 1 tightening torque 29 to 39 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL...

Страница 106: ...at belt is faulty fixing locking it has cuts or tears etc Repair or replace the seat belt immediately E7 FRONT AND REAR WHEELS REDUCERS OIL DRAIN Place the lift truck on level ground with the I C engi...

Страница 107: ...3 33...

Страница 108: ...g that the ports do not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if n...

Страница 109: ...3 35...

Страница 110: ...tors 2 fig G1 2 of all the injectors Activate the starter until the diesel fuel flows out free of air at high pressure connectors 2 fig G1 2 Do not engage the starter motor on a continual basis for mo...

Страница 111: ...rt under the axle fig G2 2 Completely unscrew the wheel nuts and remove them Free the wheel by reciprocating movements and roll it to the side Slip the new wheel on the wheel hub Refit the nuts by han...

Страница 112: ...ection with the lift truck For lift trucks equipped with a turbo charged I C engine block off the exhaust outlet to avoid rotation of the turbo shaft without lubrication when transporting the vehicle...

Страница 113: ...e pressures see 2 DESCRIPTION CHARACTERISTICS Put the gear reverser lever in neutral and release the parking brake CALCULATING THE HEIGHT OF THE DIPPED BEAM H2 h1 Height of the dipped beam in relation...

Страница 114: ...e oxygen or artificial respiration if necessary and call a doctor If the gas is in contact with the skin wash it immediately under running water and remove any contaminated garments If the gas is in c...

Страница 115: ...4 1 4 4 ADAPTABLE ADAPTABLE ATTACHMENTS ATTACHMENTS IN OPTION ON IN OPTION ON THE RANGE THE RANGE...

Страница 116: ...4 2...

Страница 117: ...A S rie B E2 MLT 523 Turbo S rie B E2 MLT 523 Turbo MONO ULTRA S rie B E2 MT 620 S rie B E2 C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE MT 523 S rie B E2 MT 523 MONO ULTRA S rie B E2 MLT 523 Turbo...

Страница 118: ...4 4...

Страница 119: ...aulic movement cut out device In this case the movement cut out must be switched on and the transverse attitude perfectly horizontal Only attachments approved by MANITOU are to be used on our lift tru...

Страница 120: ...g B Bring the carriage under the locking tube of the attachment slightly lift the jib incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to fac...

Страница 121: ...to facilitate locking HYDRAULIC LOCKING Put the valve in position A fig D that is to say the hydraulic circuit of the attachment locking open Push the lever of the distributor 1 fig E forwards in ord...

Страница 122: ...e the valve in position B fig D that is to say the hydraulic circuit of the attachment locking closed Always close the valve in position B fig D after the locking of the attachment in order to avoid a...

Страница 123: ...d to facilitate locking HAND LOCKING AND CONNECTING THE ATTACHMENT Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip Stop the I C eng...

Страница 124: ...KING AND CONNECTING THE ATTACHMENT Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip Stop the I C engine and keep the ignition on the...

Страница 125: ...cuit by using the lever of the distributor 1 fig E Connect the rapid connectors according to the logic of the attachment s hydraulic movements Make sure that the rapid connectors are clean and protect...

Страница 126: ...2 fig E on the distributor lever 4 or 5 times Connect the rapid connectors according to the logic of the attachment s hydraulic movements Make sure that the rapid connectors are clean and protect the...

Страница 127: ...4 13...

Страница 128: ...acity 2300 Kg 2300 Kg Width 1040 mm 1300 mm Weight 285 Kg 325 Kg FLOATING FORK SIDE SHIFT CARRIAGE TFF 29 MT 1040 DL TFF 29 MT 1300 DL REFERENCE 570729 570730 Nominal load capacity 2300 Kg 2300 Kg Sid...

Страница 129: ...0 Kg STANDARDISED SIDE SHIFT CARRIAGE TDL 2 5T L1020 FEM2 TDL 2 5T L1260 FEM2 REFERENCE 653013 653014 Nominal load capacity 2300 Kg 2300 Kg Side shift 2 x 100 mm 2 x 100 mm Width 1020 mm 1260 mm Weigh...

Страница 130: ...1 570613 Nominal load capacity 735 L 778 L Width 1850 mm 1950 mm Weight 318 Kg 328 Kg GRAIN BUCKET CBA 900 S3 L1500 CBA 1100 S3 L1850 CBA 1500 S3 L2050 REFERENCE 570543 653036 570546 Nominal load capa...

Страница 131: ...CBG 1950 DA S4 REFERENCE 653004 653007 Nominal load capacity 0 9 m3 1 m3 Width 1800 mm 1950 mm Grab 7 7 Weight 538 Kg 560 Kg BUCKET WITH GRAB SIDES CLOSED AND REVERSING AND DISMOUNTABLE CUTTING EDGE C...

Страница 132: ...100 mm Weight 210 Kg 230 Kg SPOUT BUCKET ADAPTABLE ON FORKS GL 300 S2 GL 400 S2 GL 600 S2 REFERENCE 174371 174372 174373 Nominal load capacity 300 L 660 Kg 400 L 880 Kg 600 L 1320 Kg Weight 149 Kg 157...

Страница 133: ...048 Nominal load capacity 2 5 m3 2 9 m3 Width 1700 mm 1950 mm Finger 8 9 Grab 7 7 Weight 505 Kg 530 Kg CRANE JIB MUST be used with a lift truck equipped with an operational hydraulic movement cut out...

Страница 134: ...et REFERENCE 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm REFERENCE 235854 206728 206726 Width 1850 mm 1950 mm 2000 mm REFERENCE 223771 223773 206724 Width 2050 mm 2100 mm 2150 mm REFERENCE 2060...

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