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[3] DISASSEMBLY/ASSEMBLY

[3] -4. Switch Lever

DISASSEMBLING

(1) Remove Rear cover from Motor housing by removing 4x18 Tapping screw. (

Fig. 2

)

(2) Disassemble Switch lever and Switch knob from the machine as drawn in 

Fig. 9

.

Assembled Switch lever and Switch knob as drawn in 

Fig. 10

.

Note

: Make sure that Compression spring 4 is assembled to Switch lever in advance.

Fig. 9

3. Bend Switch lever to make it

    free from the wall of Switch

    box. Then, Pull out Switch

    lever from Motor housing.

1. While locking Switch knob with 1R281,

strongly push Switch lever in a direction

designated with black arrow.

2. Switch lever is disconnected

    from the locking claw of

    Switch knob.

    Then, remove Switch knob. 

Switch Lever

Tumbler

Switch Lever

1R284

Switch Knob

Switch

Switch

Switch Knob

Tumbler of

Switch

Tumbler of

Switch

Switch Lever

Fig. 10

Switch knob

2. Fit the hook of Switch knob to the hole of Switch lever.

    Then, release Switch lever. (The hook of Switch knob

    interlocks with the hole of Switch lever when Switch

    lever is pushed back to OFF position by Compression

    spring 4.)

Switch lever

Switch 

      Knob

1. Push Switch lever into Motor housing

until the hole of Switch lever comes into

sight through Switch knob assembling hole

on Motor housing. And keep the position.

ASSEMBLING

Содержание SA4540C

Страница 1: ...Input Output 840 Max Output W 110 120 220 230 240 13 12 6 7 6 4 6 1 50 60 50 60 50 60 50 60 50 60 1 400 1 400 1 400 1 400 1 400 2 100 2 100 1 800 2 000 2 100 Current A 840 127 12 50 60 2 000 840 840...

Страница 2: ...12 50 removing Spiral bevel gear 37 section from Bearing box 1R291 Retaining ring S R pliers removing Retaining ring S 9 1R340 Bearing retainer wrench removing Bearing retainer 20 33 from Bearing box...

Страница 3: ...ver to the groove on Gear housing cover Rear cover 2 Shift Spiral spring from Carbon brush top 3 Disconnect Carbon brush from commutator by pulling up Note No need to remove in this step Groove on Gea...

Страница 4: ...bber ring 22 Ball bearing 627DDW 1R269 Flat washer 7 Insulation washer 1 Assemble Spiral bevel gear 7 to Armature end by reversing the disassembly procedure Refer to Fig 2 2 Assemble the commutator en...

Страница 5: ...LY 3 2 Armature Spiral bevel gear 7 cont 3 3 Spiral bevel gear 37 Ball bearings 696ZZ 6201DDW DISASSEMBLING Note The gear and the ball bearings can be replaced without disassembling the motor section...

Страница 6: ...t washer 12 to the possible eccentric position Then put Bearing box on 1R258 1R049 Spindle 1R050 Spindle Joint sleeve Bearing retainer Bearing box Flat washer 12 4 While applying 1R286 to Flat washer...

Страница 7: ...Bearing retainer 20 33 Felt ring 17 Felt ring 17 Flat washer 21 Assemble by reversing the disassembly procedure Refer to Figs 8 7 and 6 Note Do not re use the removed Joint sleeve New Joint sleeve has...

Страница 8: ...ly push Switch lever in a direction designated with black arrow 2 Switch lever is disconnected from the locking claw of Switch knob Then remove Switch knob Switch Lever Tumbler Switch Lever 1R284 Swit...

Страница 9: ...3 Switch block Controller ASSEMBLING Connect Switch block as drawn in Fig D 3 DISASSEMBLING 3 7 Brush Holder DISASSEMBLING Insert Slotted screwdriver into the gap between Switch and Switch block While...

Страница 10: ...st Pin Cap Pin Cap Compression spring 8 1R268 1R350 Fig 14 Fig 15 1 Disassemble Bearing box section from Gear housing Refer to Fig 6 2 Disassemble Shaft lock mechanism as drawn in Figs 14 and 15 Fig 1...

Страница 11: ...Fig D 1 Brown Controller Noise suppressor is installed in Switch block Noise suppressor is not used for some countries Field Brush holder Noise suppressor 7 Black lead wire is used for some countries...

Страница 12: ...re mounting Switch block to Motor housing make sure that these three Connecting terminals of Switch block are not deformed or broken Put Lead wires of Power supply cord into this place designated with...

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