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[3] TIGHTENING TORQUE

Fastening for

Crank case underside

266608-2

5x40 Hexalobular tapping screw

Part No. of Screw/ Bolt/ Clutch

Description

Quantity

Fastening torque (N.m.)

± 0.5

Intermediate flange

266651-1

5.5x16 Hexalobular tapping screw

± 0.5

Muf

fler base (the component of Muf

fler complete)

266605-8

M5x16 Hexalobular socket head bolt

± 1

Muf

fler cover (the component of Muf

fler complete)

and Cooling plate

266605-8

M5x16 Hexalobular socket head bolt

± 1

266606-6

M5x40 Hexalobular socket head bolt

± 1

Carburetor

266604-0

M4x40 Hexalobular socket head bolt

± 0.5

Clutch (M10 -1.0 thread pitch/ Left hand thread)

168607-9

Clutch complete

± 2.5

Ignition coil assembly

266631-7

M5x20 Hexalobular socket head bolt

± 0.5

Flywheel

264053-5

M8x1 Hex nut

22.5

2.5

Tubular handle

266651-1

5.5x16 Hexalobular tapping screw

± 0.5

Spark plug

168599-2/ 168401-9

Spark plug

Contact spring

266421-8

3x10 T

apping

screw

± 0.2

P 15/ 15

epair

Содержание EA3200S

Страница 1: ...hragm Carburetor Yes Primer pump Yes Rotation limiter Yes Clutch Yes Catalytic converter In compliance with exhaust emission regulations EPA Phase 2 EU Stage 2 Engine Displacement cm cu in Fuel 2 stro...

Страница 2: ...ssembling Hexalobular socket head bolt Torque wrench shaft 20 90N m 1R223 Torque wrench shaft 2 6N m 1R254 adjusting a proper gap between Flywheel and Ignition coil Feeler gauge set 1R366 Hexalobular...

Страница 3: ...f Clutch drum assembly do not have damage wear Fig 5 Inside Chain sprocket portion Needle bearing portion If there is damage wear on Clutch dram assembly replace it to new one 2 Apply a little amount...

Страница 4: ...starter section 9 Remove 4 7x16 Hexalobular tapping screw and Flat washer 5 from Starter complete installation side on Hand guard Fig 7 10 Remove Stop ring E 4 from Pin A of Engine housing complete F...

Страница 5: ...areful to each direction Note Wear gloves for safety Be careful that Muffler stays very hot for a while after running the engine Fig 9 Repair DISASSEMBLING 2 DISASSEMBLY ASSEMBLY 2 4 Muffler section A...

Страница 6: ...wo Clutch shoes Fig 13 Be careful to the hooking direction of Tension springs 5 When one of Tension spring 5 has a damage replace two Tension springs 5 with the new at the same time Do not replace the...

Страница 7: ...s are fit into two slits of Oil pump body If this way is difficult push Piston slightly in the direction of Body Note When set Oil pump complete in place turn Adjusting screw counterclockwise to the f...

Страница 8: ...f Rewind spring as follows After making the slack of rope between Starter grip and Reel put the slack into the groove of Reel and pull the starter grip lightly Note Be sure to loosen the spring force...

Страница 9: ...ning two M5x20 Hexalobular socket head bolts through Isolating washers 3 Insert 1R366 between Ignition coil and Flywheel and adjust the clearance of 0 25 to 0 3mm as follows Once unscrewing two M5x20...

Страница 10: ...lange Notch of Choke lever 5 5x16 Hexalobular tapping screw 2 pcs Tube 2 5 112 to Fuel nipple Contact spring 3x10 Tapping screw Grounding wire of Cable harness Tube 2 5 72 removed from Carburetor Guid...

Страница 11: ...lve inlet needle is not worn Replace it the new one if it looks worn Check that Lever metering is not worn and it is assembled properly as drawn in Fig 31 Note Low position of Control lever causes Ins...

Страница 12: ...ion of Tank assembly 2 Set Catch lever to the hinge position of Tank assembly Fig 35 Note Torsion spring 10 has to be hooked with Throttle lever as drawn in Fig 36 See Fig 33 and the explanation Assem...

Страница 13: ...ortant Supply Soap liquid onto the suspicious surface of Fuel leakage during the pressure test After the above steps reverse the disassembling procedure of DISASSEMBLY of 2 11 Tank assembly Pick up Ga...

Страница 14: ...side Be sure to use New Gasket Fig 10 and New Crank case sealing When replacing Ball bearing 6201 press fit the inner ring portion to Crank shaft using the same size pipe and a block for placing the c...

Страница 15: ...Muffler complete and Cooling plate 266605 8 2 M5x16 Hexalobular socket head bolt 8 1 266606 6 1 M5x40 Hexalobular socket head bolt 8 1 Carburetor 266604 0 2 M4x40 Hexalobular socket head bolt 3 0 5 C...

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