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P 13/ 15

(1) Referring to “DISASSEMBLY of 

[2]-11. Tank assembly

”, disassemble the machine as drawn in 

Figs. 34

 and 

33

.

(2) Using long-nose pliers, carefully pull out the one end of Fuel line from Fuel nipple. (Refer to 

Figs 37

 and 

28

)

Note

: Connect the one end of Fuel nipple to 1R127 (Refer to 

Fig. 29

), and fill the other of Fuel nipple. 

          Fasten Tank cap complete to Fuel Tank. Then, adjust the pressure value to 0.03MPa.

          When the pressure value is descent, check the following parts:

                    • Air valve set    • Ends of Fuel nipple   • Intake of Fuel nipple   • Gasoline filter

                   • O ring 11.5 on Fuel nipple   • O ring 29.5 of Tank cap complete

          When the pressure is ascent, replace Air valve set with the new one.  

Important

: Supply Soap liquid onto the suspicious surface of Fuel leakage during the pressure test. 

After the above steps, reverse the disassembling procedure of “DISASSEMBLY of 

[2]-11

 Tank assembly”.

• Pick up Gasoline filter with a bent wire carefully out of Tank. (

Fig. 37

)

   Do not use Pliers because the tips may scratch Fuel line.

   Do not pull Gasoline filter/ Fuel line by force without care because Fuel line may be removed from the intake of Fuel nipple

   inside Tank.

• Turn Fuel nipple slightly counterclockwise and then remove it from Tank assembly with small-slotted screwdriver carefully.

Note

: Do not lever Nipple at the ends on the top. They may be broken off.

Ends of Fuel nipple 

(Refer to 

Fig. 27

)

Fuel nipple

Air valve set

Gasoline filter

Tank cap complete

R

epair

DISASSEMBLY

ASSEMBLY

[2] DISASSEMBLY/ ASSEMBLY

[2]-13. Fuel tank

Fig. 37

[2]-14. How to remove Gasoline filter/ Fuel line

Содержание EA3200S

Страница 1: ...hragm Carburetor Yes Primer pump Yes Rotation limiter Yes Clutch Yes Catalytic converter In compliance with exhaust emission regulations EPA Phase 2 EU Stage 2 Engine Displacement cm cu in Fuel 2 stro...

Страница 2: ...ssembling Hexalobular socket head bolt Torque wrench shaft 20 90N m 1R223 Torque wrench shaft 2 6N m 1R254 adjusting a proper gap between Flywheel and Ignition coil Feeler gauge set 1R366 Hexalobular...

Страница 3: ...f Clutch drum assembly do not have damage wear Fig 5 Inside Chain sprocket portion Needle bearing portion If there is damage wear on Clutch dram assembly replace it to new one 2 Apply a little amount...

Страница 4: ...starter section 9 Remove 4 7x16 Hexalobular tapping screw and Flat washer 5 from Starter complete installation side on Hand guard Fig 7 10 Remove Stop ring E 4 from Pin A of Engine housing complete F...

Страница 5: ...areful to each direction Note Wear gloves for safety Be careful that Muffler stays very hot for a while after running the engine Fig 9 Repair DISASSEMBLING 2 DISASSEMBLY ASSEMBLY 2 4 Muffler section A...

Страница 6: ...wo Clutch shoes Fig 13 Be careful to the hooking direction of Tension springs 5 When one of Tension spring 5 has a damage replace two Tension springs 5 with the new at the same time Do not replace the...

Страница 7: ...s are fit into two slits of Oil pump body If this way is difficult push Piston slightly in the direction of Body Note When set Oil pump complete in place turn Adjusting screw counterclockwise to the f...

Страница 8: ...f Rewind spring as follows After making the slack of rope between Starter grip and Reel put the slack into the groove of Reel and pull the starter grip lightly Note Be sure to loosen the spring force...

Страница 9: ...ning two M5x20 Hexalobular socket head bolts through Isolating washers 3 Insert 1R366 between Ignition coil and Flywheel and adjust the clearance of 0 25 to 0 3mm as follows Once unscrewing two M5x20...

Страница 10: ...lange Notch of Choke lever 5 5x16 Hexalobular tapping screw 2 pcs Tube 2 5 112 to Fuel nipple Contact spring 3x10 Tapping screw Grounding wire of Cable harness Tube 2 5 72 removed from Carburetor Guid...

Страница 11: ...lve inlet needle is not worn Replace it the new one if it looks worn Check that Lever metering is not worn and it is assembled properly as drawn in Fig 31 Note Low position of Control lever causes Ins...

Страница 12: ...ion of Tank assembly 2 Set Catch lever to the hinge position of Tank assembly Fig 35 Note Torsion spring 10 has to be hooked with Throttle lever as drawn in Fig 36 See Fig 33 and the explanation Assem...

Страница 13: ...ortant Supply Soap liquid onto the suspicious surface of Fuel leakage during the pressure test After the above steps reverse the disassembling procedure of DISASSEMBLY of 2 11 Tank assembly Pick up Ga...

Страница 14: ...side Be sure to use New Gasket Fig 10 and New Crank case sealing When replacing Ball bearing 6201 press fit the inner ring portion to Crank shaft using the same size pipe and a block for placing the c...

Страница 15: ...Muffler complete and Cooling plate 266605 8 2 M5x16 Hexalobular socket head bolt 8 1 266606 6 1 M5x40 Hexalobular socket head bolt 8 1 Carburetor 266604 0 2 M4x40 Hexalobular socket head bolt 3 0 5 C...

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