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Majestic • PEARL36STIN, PEARL36PRIN Installation Manual • 2478-980 Rev. C • 3/17
Safety Alert Key:
• DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING!
Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE:
Used to address practices not related to personal injury.
Table of Contents
Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3
1 Product Speci
fi
c and Important Safety Information
A. Appliance Certi
fi
cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Speci
fi
cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Speci
fi
cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Speci
fi
cation. . . . . . . . . . . . . . 4
F. Combustible Materials Speci
fi
cation . . . . . . . . . . . . . . . . . 4
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Good Faith Wall Surface/TV Guidelines . . . . . . . . . . . . . . 6
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 7
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams . . . . . . . 8
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . 12
C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 15
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 16
B. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
F. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 33
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 33
C. Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . . 34
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 34
6 Appliance Preparation
A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 35
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 37
C. Non-Combustible Material Installation . . . . . . . . . . . . . . . 38
7 Venting and Chimneys
A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 39
B. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 40
C. Assemble Slip Sections (SLP & DVP) . . . . . . . . . . . . . . . 41
D. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 41
E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 42
F. Vertical Termination Requirements
. . . . . . . . . . . . . . . . . . 43
G. Horizontal Termination Requirements . . . . . . . . . . . . . . . 44
8 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
B. IntelliFire™ Touch Ignition System Wiring . . . . . . . . . . . . 47
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 51
E. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10 Finishing
A. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 54
C. Decorative Front Finishing . . . . . . . . . . . . . . . . . . . . . . . . 56
11 Appliance Setup
A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 57
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 57
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
D. Lava Rock and Glowing Ember Placement . . . . . . . . . . . 60
E. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 61
F. Install Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . 67
12 Reference Materials
A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 68
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
= Contains updated information.