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Christian Maier GmbH & Co. KG

© 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties.
All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
Operating manual Series DP_en – Part-B-Version 10 – 19.03.2020

2/31

B

3.3.2

Pictograms

Warning: general hazards
This warning pictogram highlights activities that involve several hazards.

Warning: hot surfaces
This warning pictogram highlights activities that involve hazards caused by
hot surfaces.

Warning: crushing hazard
This warning pictogram highlights activities that involve hazards caused by
rotating machine parts.

Warning: equipment damages
This warning pictogram highlights activities that may cause damage to the
rotary joints due to incorrect operation.

3.4

Authorized Staff

Only staff that has read and fully understood these operating instructions and that is fully
aware of the dangers resulting from the rotary joint as well as of the appropriate safety pre-
cautions is allowed to operate and work on Maier rotary joints. Such staff must have at least
the knowledge of industrial mechanics or machine fitters who are experienced in working
with pressurized components.
Every person having to do with the installation, mounting, dismantling, commissioning,
maintenance and repair of the rotary joint or any other activities concerning the rotary joint
must have read and fully understood the operating instructions (and, in particular, all the
safety information) before taking up such activities. It is recommended that the owner of the
rotary joint has each person confirm this in writing.

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Содержание DP Series

Страница 1: ...Operating Instructions for Maier Rotary Joints Series DP...

Страница 2: ...right Christian Maier GmbH Co KG Maschinenfabrik This manual including all parts of this manual is protected by international copyright laws Any use or modification of this manual beyond the limits of...

Страница 3: ...tents Designation 1 General part of the operating instructions B 2 Specifications and spare parts S 3 For ATEX certified products directive 2014 34 EC Additional information for use in hazardous areas...

Страница 4: ...tle Operating Instructions for Maier Rotary Joints Document designation B DP_en Document type Translation of the original Date of issue 05 2020 Version 0 List of modifications Version index Comment Da...

Страница 5: ...Foreseeable Misuse 4 2 3 Components 5 2 4 Function 6 3 Safety 9 3 1 Introduction 9 3 2 General Safety Information 9 3 3 Structure of the safety Instructions 10 3 3 1 Signal words 10 3 3 2 Pictograms 1...

Страница 6: ...uding copyright and property rights reserved by Christian Maier GmbH Co KG Operating manual Series DP_en Part B Version 10 19 03 2020 2 31 B 10 Repair 27 10 1 Tools 27 10 1 1 Repair Work 28 10 1 2 Dis...

Страница 7: ...2014 34 EC The operators must read and fully understand this manual and observe all instructions it contains Exclusion of liability We shall not be responsible in any way for damages and op erational...

Страница 8: ...e rotary joint as this can cause hazards Install operate and maintain the ro tary joint only as described in these operating instructions We shall not be liable for any damages and operational disrupt...

Страница 9: ...2 3 Components B 1 SK Hexagon screw two way flow design FD2 Flat packing 2 two way flow design OR3 O ring 3 two way flow design F Spring GL Mechanical seal 2 x OR1 O ring 1 GR Counter ring SR1 Circli...

Страница 10: ...y pressure system housing connection is made by means of the stationary part of the rotary joint the housing There are following design variations B 2 One way flow design single passage DP housing wit...

Страница 11: ...rted in the elbow PR 2 The inner pipe runs inside the stationary el bow The points of support are subject to wear B 5 Stationary inner pipe with floating bearing and anti rotation device by means of s...

Страница 12: ...Threaded connection The rotor has either a right hand or a left hand thread R L on one end A sealing ring or an O ring is used for sealing DN 06 50 with copper ring DN 65 100 with O ring fig B 6 or B...

Страница 13: ...rotation device Use only flexible elements for housing connections Do not apply forces to the housing via the connections Only perform work on the rotary joint when the machine system is at a standsti...

Страница 14: ...020 2 31 B 3 3 Structure of the safety Instructions 3 3 1 Signal words DANGER Acute danger Failure to avoid the situation will result in death or severe injuries WARNING Imminent danger Failure to avo...

Страница 15: ...ivities that may cause damage to the rotary joints due to incorrect operation 3 4 Authorized Staff Only staff that has read and fully understood these operating instructions and that is fully aware of...

Страница 16: ...ures if possible An analysis carried out by Christian Maier GmbH Co KG Maschinenfabrik resulted in the aspects listed below which necessitate an additional risk assessment by the user after instal lat...

Страница 17: ...ith the materials and sealing elements used Otherwise there is the risk of chemical reactions and deposits at sealing and bearing elements 5 Information on Mounting and Operation The following has to...

Страница 18: ...he rotary joint has a large nominal diameter or a long inner pipe or is operated at high speeds it is recommended to separate the inner pipe in the area of the rotor connection This facilitates mounti...

Страница 19: ...roller DN 10 to 50 INFORMATION Use only flat packings made of pure graphite with metal insert Use only flat packings made of pure graphite with metal insert Preparation for mounting and separation of...

Страница 20: ...nner pipe DPO2 Insert inner pipe into elbow Take care not to damage the O ring in the elbow A screw secures the inner pipe against rotation 6 2 Mounting the rotary joint to the roller DN 65 to 100 B 1...

Страница 21: ...place the sealing element 7 into roller W 2 The flat packing as standard sealing can also be replaced by a different element e g an O ring Refer to the section Specifications and Spare Parts for ad di...

Страница 22: ...mounting of rotor 90 to roller W MA 1 mm Otherwise leakage will occur at the sealing element and the rotary joint the inner pipe or roller W will be damaged Mount stud bolts 9 4 Lift the rotary joint...

Страница 23: ...r W 5 Lift the rotary joint and insert it into the centering element of the roller W Design with inner pipe the inner pipe must be centered with the rotary joint and the roller W If it is hard to turn...

Страница 24: ...e M from the static machine frame MG onto the rotary joint 2 Rotate roller W until the dial gauge is at the bottom dead center UT Mark the pointer position 3 Rotate roller W until you reach the top de...

Страница 25: ...ion device INFORMATION Also refer to chapter 5 for important information on this section 6 3 1 Anti rotation device B 22 up to DN 50 The anti rotation device is a radial stop at housing connection B M...

Страница 26: ...l Series DP_en Part B Version 10 19 03 2020 2 31 B 7 General information on connection lines The following sections show examples of the design of the flexible connection elements Permissible movement...

Страница 27: ...GmbH Co KG Operating manual Series DP_en Part B Version 10 19 03 2020 2 31 B B 27 Avoid connection offset Bear in mind that bending causes linear deformation B 28 Allow for restricted degrees of freed...

Страница 28: ...GmbH Co KG Maschinenfabrik This document may not be copied or disclosed to third parties All rights including copyright and property rights reserved by Christian Maier GmbH Co KG Operating manual Ser...

Страница 29: ...imum values 8 1 Commissioning During initial commissioning minor dripping leakage of the medium may occur during the breaking in period of the dynamic seal The duration of the breaking in period de pe...

Страница 30: ...cation bearing worn bearing damaged overhaul or repair observe the lubrication intervals replace rotary joint if dam aged friction torque exceeded bearing damaged sealing element damaged moving parts...

Страница 31: ...joint always wear safety glasses to protect your eyes against escaping medium Use only genuine spare parts If protective equipment was removed it must be refitted after you have finished your work Ma...

Страница 32: ...efer to the operating instructions of the complete system for any further information on properly performing preparatory work 1 Remove the housing connections 2 Secure the rotary joint with a restrain...

Страница 33: ...0 1 4 DP size DN 10 to 50 B 32 1 Remove circlip L situated in the housing 2 Remove rotor M with bearings LA1 and LA2 from the housing G 3 Remove mechanical seal GL 4 Remove compression spring F 5 Remo...

Страница 34: ...p L situated in the housing 2 Remove rotor M with bearings LA1 and LA2 from the housing G 3 Loosen screws S 4 Remove locking ring A 5 Remove O ring O 6 Remove mechanical seal GL 7 Remove O ring O1 8 R...

Страница 35: ...laced every 12 months 10 1 6 1 Assembly of the rotary joint NOTICE Never grease or lubricate the sealing faces of the mechanical seal Apply a very thin film of a suitable lubricant to sealing rings O...

Страница 36: ...fication 5 5 1 Approved media for the pressure pipe 5 5 1 1 Section 1 Water at temperatures 10 C 70 C 5 5 1 2 Section 2 Water at temperatures 70 C 5 5 1 3 Section 3 Thermal oil temperature 160 C 6 5 1...

Страница 37: ...55000 DN 55000 DN 55000 DN 55000 DN 55000 DN Speed limite for formula values max min 1 3000 400 2500 2500 850 2500 The internal mechanical seal is balanced free and can be easely replaced with other...

Страница 38: ...50 65 75 80 100 Initial lubrication QE Bearing 1 cm3 1 1 5 2 5 6 10 12 25 50 100 100 150 Bearing 2 cm3 1 1 5 2 5 6 10 12 25 25 50 50 75 Relubrication QN Rotary joint Strokes 2 3 2 4 5 6 8 10 15 20 40...

Страница 39: ...should be checked within the next 3 days Column Stop If these values are exceeded stop the rotary joint immediately for safety reasons check and repair it if necessary Friction torque for Maier rotary...

Страница 40: ...of Maier rotary joints It is strongly recommended that the media meets the specifications listed below Inappropriate water quality will result in heavy wear of the seals and premature failure of the r...

Страница 41: ...gap the value should be as good as possible Kinematic viscosity For excellent flow in the system and lubrication effect in the rotary joint the following values should be attained as low as possible a...

Страница 42: ...12353 091 B1 NPT Type DP 10 R 11 DP 15 R 11 DP 20 R 11 DP 25 R 11 DP 32 R 11 DP 40 R 11 DP 50 R 11 Order No 1112050 011 1112100 011 1112150 011 1112200 011 1112250 011 1112300 011 1112350 011 Type DP...

Страница 43: ...3 0 5 0 6 1 3 Inner pipe for Elbow PO2 DN mm 10 15 20 25 32 40 50 C 1 G Type Order No P2 10 G 1112066 P2 15 G 1112116 P2 20 G 1112166 P2 25 G 1112216 P2 32 G 1112266 P2 40 G 1112316 P2 50 1112366 Type...

Страница 44: ...0 1112101 800 DP 20 L 53 800 1112151 800 DP 25 L 53 800 1112201 800 DP 32 L 53 800 1112251 800 DP 40 L 53 800 1112301 800 DP 50 L 53 800 1112351 800 Type Order No DP 40 K 93 800 1112302 800 DP 50 K 93...

Страница 45: ...15 G 800 1112118 800 PO2 20 G 800 1112168 800 PO2 25 G 800 1112218 800 PO2 32 G 800 1112268 800 PO2 40 G 800 1112318 800 PO2 50 G 800 1112368 800 C1 G 1 4 G 3 8 G 1 2 G 1 2 G 3 4 G 3 4 G 1 1 4 M 18 2...

Страница 46: ...7 18E Mechanical seal E V 1112088 001 1112138 001 1112188 001 1112238 001 1112288 001 1112338 001 1112388 001 18C Mechanical seal C V 1112088 002 1112138 002 1112188 002 1112238 002 1112288 002 111233...

Страница 47: ...12001 055 Type DP 06 R 101 Order No 1112000 101 Type DP 06 L 101 Order No 1112001 101 A 6 5 B G1 4 D G1 4 A E1 80 E2 89 F 70 J 40 M 17 5 U 11 5 GM1 60 GM2 33 5 LA 30 LB 3 2 SW 19 WZ1 25 4 WZ2 41 66 ZL...

Страница 48: ...r No 1112402 091 11112577 091 1112452 091 1112552 091 B2 NPT Type DP 165 R 11 DP 175 R 11 DP 180 R 11 DP 1100 R 11 Order No 1112400 011 1112575 011 1112450 011 1112550 011 Type DP 165 L 11 DP 175 L 11...

Страница 49: ...91 1112456 091 1112556 091 B2 C2 NPT Type DP 265 R 11 DP 275 R 11 DP 280 R 11 DP 2100 R 11 Order No 1112404 011 1112579 011 1112454 011 1112554 011 Type DP 265 L 11 DP 275 L 11 DP 280 L 11 DP 2100 L 1...

Страница 50: ...NPT Type DPR 265 R 11 DPR 275 R 11 DPR 280 R 11 DPR 2100 R 11 Order No 1112408 011 1112583 011 1112458 011 1112558 011 Type DPR 265 L 11 DPR 275 L 11 DPR 280 L 11 DPR 2100 L 11 Order No 1112409 011 1...

Страница 51: ...488 001 1112488 001 1112539 001 18C Mechanical seal C V 1112438 002 1112488 002 1112488 002 1112539 002 19K Counter face K V 3511385 001 3511386 001 3511386 001 3511388 001 19W Counter face W V 351138...

Страница 52: ...201 051 1113251 051 1113301 051 1113351 051 Type DPN 1B40 K 91 DPN 1B50 K 91 Order No 1113302 091 1113352 091 Type DPN 1C10 R 51 DPN 1C15 R 51 DPN 1C20 R 51 DPN 1C25 R 51 DPN 1C32 R 51 DPN 1C40 R 51 D...

Страница 53: ...1 051 1113261 051 1113311 051 1113361 051 Type DPN 240 K DPN 250 K Order No 1113312 091 1113362 091 Type DPNR 210 R DPNR 215 R DPNR 220 R DPNR 225 R DPNR 232 R DPNR 240 R DPNR 250 R Order No 1113063 0...

Страница 54: ...tor K 1112336 1112386 14a Rotor K 1112336 163 1112386 163 18 Slide ring E V 1112088 001 1112138 001 1112188 001 1112238 001 1112288 001 1112338 001 1112388 001 18 Mechanical seal C V 1112088 002 11121...

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