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CES-6000   

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  11  

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   en

Operation 

8.

 

Operation 

 

WARNING

 - This section discusses the appropriate and 

safe methods for using the stand. Failure to follow all of 
the steps outlined in this section could result in serious 
injury or death. 

8.1

 

Mounting an engine 

 

The  engine  stand  is  designed  to  hold  and  rotate 
engines weighing no more than 6000 pounds. 

1.

 

Prepare  the  engine  to  be  mounted  to  the  stand. 
Remove  all  components  that  will  be  in  the  way  of 
attaching the engine adapter plate to the engine. 

2.

 

Attach engine adapter plate to the side of the engine. 
Make sure the bolts are securely fastened. 

3.

 

Using a shop crane or other suitable means, move the 
engine  into  position  for  attaching  to  the  adapter 
extension plates. 

4.

 

Align  the  engine’s  center  of  gravity  within  2”  of  the 
engine  stand’s  axis  of  rotation  by  raising  or  lowering 
the engine. 

5.

 

Align  the  adapter  extension  plates  with  the  closest 
5/8”-11UNC holes of the adapter adjuster plate. 

6.

 

Secure  the  adapter  extension  plates  to  the  adapter 
adjuster  plate  on  the  engine  stand.  Torque  bolts  to 
120 ft-lbs. 

7.

 

Slowly  transfer  the  engine’s  weight  to  the  engine 
stand. 

 

If the engine or stand shifts, moves, or rotates, check 
that  the  engine’s  center  of  gravity  is  in  line  with  the 
engine stand’s axis of revolution and that all hardware 
is  properly  tightened.  If  something  seems  wrong, 
remove  the  engine  stand  from  service  and  inspect  it 
according  to  the  Inspection  Instructions  in  this 
manual. 

8.

 

Rotate  gear  box  crank  handle  to  rotate  engine.  Use 
jack  and  handle  to  raise  and  lower  the  engine  as 
necessary.  When  engine  stand  is  stationary,  use 
locking  screws  to  prevent  the  engine  stand  from 
moving. 

8.2

 

Dismounting an engine 

1.

 

Prepare  engine  for  moving  and  engine’s  destination 
for accepting engine. 

2.

 

Make sure the Anti-rotation lever is inserted, capturing 
the  crank  handle.  Be  sure  the  locking  screws  are 
lowered, and the engine stand does not move. 

3.

 

Using  a  shop  crane  or  other  suitable  means,  capture 
engine  and  transfer  engine’s  weight  to  equipment 
being  used  to  move  engine.  Follow  instructions 
provided with equipment being used to move engine. 

4.

 

Carefully  detach  engine  adapter  plate  from  the 
adapter extension plates. 

 

 

 

Содержание 485 80125 00

Страница 1: ...MAHLE CES 6000 EN Operation Manual Engine Stand...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...pection 6 4 2 Owner and or operator responsibilities 6 5 Specifications 6 5 1 CES 6000 6 6 Product Description 7 6 1 Component identification 7 7 Assembly 8 7 1 CES 6000 assembly 8 8 Operation 11 8 1...

Страница 4: ...ceed Overloading can result in equipment failure Never use parts attachments or accessories that have not been provided by the manufacturer Do not use hardware with a lower grade than what is provided...

Страница 5: ...ray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call...

Страница 6: ...onal setting or workplace the employer should ensure that all personnel working with and around the equipment know of the risks associated with its use Personnel involved in the use and operation of t...

Страница 7: ...6 Product Description 6 1 Component identification Fig 1 CES 6000 Side view 1 Adapter extension plate 2 Adapter adjuster plate 3 Tool tray 4 Gear box 5 Anti rotation lever 6 Gear box crank handle 7 J...

Страница 8: ...ameter 2 2 Lock washer 1 2 split type 8 3 Nut 1 2 13UNC 8 4 Cap screw 1 2 13UNC 1 1 2 long 8 5 Threaded rod 5 8 8 ACME 2 6 Roll pin 3 16 diameter 1 1 8 long 2 7 Crank handle 2 8 Engine stand base 1 9...

Страница 9: ...all may be used 6 Item 14 should be secured and oriented to pivot tube of engine stand as shown Secure with items 15 16 and 19 Lay pivot tube on floor 7 Using a shop crane lift item 22 and put onto e...

Страница 10: ...tate input shaft of item 33 to align keyways if needed 19 Insert item s 32 under item 33 to ensure proper alignment of items 25 and 33 All of items 32 may not be used 20 Use items 30 and 31 to secure...

Страница 11: ...pter adjuster plate on the engine stand Torque bolts to 120 ft lbs 7 Slowly transfer the engine s weight to the engine stand If the engine or stand shifts moves or rotates check that the engine s cent...

Страница 12: ...ear bent or otherwise damaged Any abnormal condition or sign of damage that suggests the engine stand will not work properly Check that all hardware is properly tightened and in good condition Check t...

Страница 13: ...CES 6000 13 en Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection Assembly...

Страница 14: ...en 14 CES 6000 Maintenance Chart Action Date Details Person responsible...

Страница 15: ...CES 6000 15 en Notes 11 Notes...

Страница 16: ...en 16 TSL 50 670 90811 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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