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   CES-6000 

Assembly 

 

Fig. 5: Gear box installation 

28

 

Retaining ring, 1-1/2” diameter (2) 

29

 

Jack pivot pin (1) 

30

 

Cap screw, 1/2”-13UNC, 3/4” long (4) 

31

 

Flat washer, 1/2” (4) 

32

 

Gear box spacer (2) 

33

 

Gear box (1) 

34

 

Cap screw, 1/4”-20UNC, 1/2” long (1) 

35

 

Flat washer, 1/4” (1) 

36

 

Square key, 5/8”, 1-3/8” long (1) 

37

 

Retaining ring, 3” diameter (1) 

38

 

Flat washer, 3” diameter (1) 

39

 

Gardur bearing, 7-3/8” long (1) 

12.

 

Using a shop crane, slide the shaft subassembly and 
item 39 into the rotation hole of item 22.  

13.

 

Once in place, slide item 37 and 38 on the end of the 
shaft subassembly. 

 

Make sure item 37 is secured in the groove of item 23. 

14.

 

Lower  the  shaft  subassembly  so  item  25  lines  up 
with item 14. 

15.

 

Insert item 29 through items 14 and 25. 

16.

 

Secure item 29 with item 28. 

17.

 

Put item 36 in keyway of shaft subassembly. Secure 
items 34 and 35 to end of shaft subassembly. 

18.

 

Slide item 33 over the end of the shaft subassembly. 

 

Be sure to align the keyway on item 33 to keyway of 
the shaft subassembly and item 36. Rotate input shaft 
of item 33 to align keyways if needed. 

19.

 

Insert  item(s)  32  under  item  33  to  ensure  proper 
alignment of items 25 and 33. All of items 32 may not 
be used. 

20.

 

Use items 30 and 31 to secure item 33 to bracket of 
item 22. 

 

Fig. 6: Installing engine plates and handle 

40

 

Jack handle (1) 

41

 

Anti-rotation lever (1) 

42

 

Gear box crank handle (1) 

43

 

Set screw, 1/4”-28UNF, 1/4” long (2) 

44

 

17” long chain subassembly (1) 

45

 

Cap screw, flange lock, 1/4”-20UNC, 1/2” long (4) 

46

 

Tool tray (1) 

47

 

Adapter adjuster plate (1) 

48

 

Cap screw, 5/8”-11UNC, 1-1/2” long (4) 

49

 

Adapter extension plate (2) 

50

 

Cap screw, 1”-8UNC, 3-1/2” long (3) 

21.

 

Attach  item  47  to  front  of  shaft  subassembly  using 
items 50. Torque to 150 ft-lbs. 

22.

 

Attach items 49 to item 47 using items 48. Torque to 
120 ft-lbs. 

23.

 

Place  item  46  on  top  of  item  22,  being  sure  to align 
holes of item 46 to threaded hole on item 22. 

24.

 

Use  items  35  to  secure  item  46.  Be  sure  item  46  is 
offset away from item 42. 

25.

 

Slide  item  42  over  the  input  shaft  of  item  33.  Use 
items 43 to secure item 42 to item 33. 

26.

 

Attach  item  44  to  bottom  of  item  46  and  item  41. 
Close s-hook with pliers. 

27.

 

Place item 41 in pocket of item 22 as shown. 

28.

 

Put item 40 in place as shown above. 

 

Содержание 485 80125 00

Страница 1: ...MAHLE CES 6000 EN Operation Manual Engine Stand...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...pection 6 4 2 Owner and or operator responsibilities 6 5 Specifications 6 5 1 CES 6000 6 6 Product Description 7 6 1 Component identification 7 7 Assembly 8 7 1 CES 6000 assembly 8 8 Operation 11 8 1...

Страница 4: ...ceed Overloading can result in equipment failure Never use parts attachments or accessories that have not been provided by the manufacturer Do not use hardware with a lower grade than what is provided...

Страница 5: ...ray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call...

Страница 6: ...onal setting or workplace the employer should ensure that all personnel working with and around the equipment know of the risks associated with its use Personnel involved in the use and operation of t...

Страница 7: ...6 Product Description 6 1 Component identification Fig 1 CES 6000 Side view 1 Adapter extension plate 2 Adapter adjuster plate 3 Tool tray 4 Gear box 5 Anti rotation lever 6 Gear box crank handle 7 J...

Страница 8: ...ameter 2 2 Lock washer 1 2 split type 8 3 Nut 1 2 13UNC 8 4 Cap screw 1 2 13UNC 1 1 2 long 8 5 Threaded rod 5 8 8 ACME 2 6 Roll pin 3 16 diameter 1 1 8 long 2 7 Crank handle 2 8 Engine stand base 1 9...

Страница 9: ...all may be used 6 Item 14 should be secured and oriented to pivot tube of engine stand as shown Secure with items 15 16 and 19 Lay pivot tube on floor 7 Using a shop crane lift item 22 and put onto e...

Страница 10: ...tate input shaft of item 33 to align keyways if needed 19 Insert item s 32 under item 33 to ensure proper alignment of items 25 and 33 All of items 32 may not be used 20 Use items 30 and 31 to secure...

Страница 11: ...pter adjuster plate on the engine stand Torque bolts to 120 ft lbs 7 Slowly transfer the engine s weight to the engine stand If the engine or stand shifts moves or rotates check that the engine s cent...

Страница 12: ...ear bent or otherwise damaged Any abnormal condition or sign of damage that suggests the engine stand will not work properly Check that all hardware is properly tightened and in good condition Check t...

Страница 13: ...CES 6000 13 en Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection Assembly...

Страница 14: ...en 14 CES 6000 Maintenance Chart Action Date Details Person responsible...

Страница 15: ...CES 6000 15 en Notes 11 Notes...

Страница 16: ...en 16 TSL 50 670 90811 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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