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61
The
CYCLE
heading:
* 11/10/01 *
*16:17:53*
RECIPE 0000
**ID# 051** **WO 00000* OPR000
DATE and TIME this blend cycle was completed. RECIPE, ID, Work Order, and Operator numbers have no bearing on
blender operation but aid in identifying this particular blender, and what job was running.
DATA LINE 1
:
FINAL: DISP,% 0.0 0.0 1908.3
77.6 4.06 0.0 .00 2000.1
For each material, each column shows the final dispensed weight of that material and its percentage of the blend.
In this example Natural dispensed 1908.3 grams. Color dispense is 77.6 grams, 4.06 percent of the natural dispense,
slightly over the 4 percent requested.
The final number, 2000.1 is the total weight of the blend. It equals the sum of the component dispenses.
DATA LINE 2
:
RATE: GR/TIME 18224 976 19993 488
12973 31232
10240 31232
9.9
These numbers show the RATE of dispense for each material. These are the numbers that the software used to calculate
how long to open the slide gate or run an auger, in order to dispense the required amount. This is GRAMS per Interrupts;
1822.4 grams dispensed in 976 interrupts, which is 4 seconds.
The final number, 9.9 grams, is the TEAR WEIGHT of the weigh bin displayed just before the cycle began.
DATA LINE 3
:
1
ST
DISP,TIME 0.0 0.0 1908.3 469
77.6 1826 0.0 .00 22
This shows the first dispense in grams for each material and the timing of that dispense (in interrupts).
If the first dispense weight, (data line 3), matches the final dispense, (data line 1), then no "retries" occurred. In other words,
the software accepted the first try. If they do not match, then the first try was short and one or more retries occurred. The
second number is the dispense time that the software calculated to be a correct first try for the dispense.
The last number (22) is the CYCLE count, a convenient way to keep pages of data in order, like page numbers.
Optional
"BAILOUT"
line:
------------ ------------ ------------ ------------ -----
232
A 4th data line (not shown in the beginning example) will print if any single dispense goes past its target weight by a certain
value, this value set by the BER parameter, normally 200 grams. The example line shown here would indicate component 3
overshoot the target weight after dispensing for only 232 interrupts.
Bailouts are designed to prevent overflows of material when initial software settings, at start up, are entirely inappropriate for
the metering device. A larger then normal error correction will occur after a bailout.
Bailouts errors at any time other then startup, usually indicate either very poor flowing material, or excessive vibration.
When a bailout occurs the dispense stops immediately for a weight reading. Using this information, the cycle then continues
normally.
Troubleshooting with the *54 Printout
TOTAL BATCH WEIGHT
: (DATA line 1)
Check the TOTAL batch weight, (DATA line 3), to confirm the blender model. 2000 grams indicates 200 series model. 400,
1000, and 2000 gram totals indicate models that use 3 K load cells, which means output information is in 1/10's of grams.
4000, 9000, and 18000 gram totals indicate larger blenders that report information in full grams. Since some numbers in the
printout do not include the decimal point, you will want to know if you are reading full grams or tenths of grams.
Содержание Weigh Scale Blender
Страница 12: ...12...
Страница 25: ...25 5 Additive 53 3g 5 3 parts Batch Total 1000g 100 parts...
Страница 35: ...35 21 KEYPAD Explained in next section next page...
Страница 56: ...56 CPL 00 00 PTD 20 20 MCT 00 00...
Страница 77: ...77 Replace this page with the WIRING DIAGRAM...