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OHS MANUAL

in electric welding

3.1. General thoughts.

a) You should commence work rested, sober, wearing work clothes made of 

flame-retardant fabric or leather, cover your hair with a beret or a cap, wear 

shoes with flame-retardant trousers, welding gloves and personal protection, a 

leather apron, welding mask, protective glasses, individual respiratory protection 

equipment.

b) Work related to the installation, disassembly, repair and inspection of electric welding 
devices should be performed by employees with appropriate qualifications.

c) The connection of several welding energy sources should not result in exceeding, in the no-
load condition, the permissible voltage between the output circuits of the connected energy 
sources.

d) The welding current circuit should not be earthed, except when the items to 
be welded are connected to earth.
e) Welding cables connecting the workpiece with the energy source should be 
connected directly to the workpiece or tooling, as close to the welding site as 
possible.

3.2. Basic activities before starting work.

The welder should:

a) read the executive documentation and the scope of welding works,

b) plan the sequence of performing individual welds,

c) prepare an appropriate binder,
d) prepare adequate face and eye protection,

e) check the condition of the connections of the welding installation and the working handle,

f) check that the welding process does not pose a threat to the environment (arc radiation, 
possibility of ignition of easily ignitable elements),

g) check if there is no ignition on the other side when welding on the wall,

3.3. Activities during welding.

a) Secure the workplace, unless there are fixed, movable anti-

glare and anti-spatter screens.

b) For welding electric wires and a work handle, use only those in good technical 
condition (undamaged insulation).

c) Only use the correct thickness of electrodes and wires for welding.
d) Fasten and set up the welded object reliably and solidly and so that it will not be 
damaged.

e) Position the workpieces to be welded in such a way as to prevent their shifting or 
tipping over. Use needle hammers and protective glasses when deflecting slag.

f) When welding inside boilers, tanks or in confined spaces, regardless of the 

ventilation used, use respiratory protection.

g) When working inside tanks, boilers and other metal rooms, use 24V 

electric lighting.

h) Make sure that the welded element does not cause a risk of falling or moving away dangerous for the 
welder.

6

Содержание MIG 208 Alu Synergy

Страница 1: ...machine after reading the manual very carefully 1 To ensure safe operation select qualified personnel responsible for the installation maintenance periodic inspection and repair of this equipment 2 In...

Страница 2: ...2...

Страница 3: ...7 1 Connecting to the network 15 7 2 Assembling the welding cables MIG MAG 16 7 3 Loading the Electrode Wire 16 7 4 Connecting the shielding gas 17 7 5 Selection of welding parameters for MIG MAG 17 7...

Страница 4: ...was built on transistors IGBT ensuring minimum electromagnetic interference low power losses in basic systems enabling increased efficiency and reliability of the power source Very high efficiency wh...

Страница 5: ...ry Save all safety regulations and instructions for future reference Keep children away from the working area of the device People with a pacemaker should consult their physician before using the devi...

Страница 6: ...works b plan the sequence of performing individual welds c prepare an appropriate binder d prepare adequate face and eye protection e check the condition of the connections of the welding installation...

Страница 7: ...thout face protection e Welding without proper grounding of the workpiece f Use a makeshift combination of welding equipment g Cause the floor at the workplace to be wet slippery uneven contaminated w...

Страница 8: ...terial ELECTROMAGNETIC FIELD CAN BE DANGEROUS The electric current flowing through the welding cables creates an electromagnetic field around it Electromagnetic fields can interfere with pacemakers We...

Страница 9: ...cautionary notes or symbols that if ignored could result in personal injury or equipment damage with The product complies with the requirements of European Union directives Disposal of electrical and...

Страница 10: ...et minus 3 Euro socket 4 Current output plus socket 5 Cable for polarity reversal NOTE WHEN MIG MAG WELDING THE CABLE MUST BE INSERTED IN ONE OF THE OUTPUT OUTLETS 6 Near the polarity reversal cable S...

Страница 11: ...method with manual settings is selected the upper knob is adjusted wire feed speed the value of the welding voltage with the lower knob The set value will be shown on the display The value of the wel...

Страница 12: ...ct the type of material wire diameter and shielding gas press the lower knob for at least 2 seconds until the following symbols appear One of the symbols in the group materials will flash By turning t...

Страница 13: ...overheating and a narrow heat affected zone In turn the lower knob is used to adjust the shape of the weld arc length in the range 9 9 The graphic symbol of the weld shape will change on the display...

Страница 14: ...t arc results in a wider weld pool and less spatter Conversely the lower inductance produces a stable focused arc Burn back height after welding Adjustment in the range of 0 200 ms Gas flow time after...

Страница 15: ...the device Check the connections of the equipment grounding conductors to the mains Make sure that the mains power supply can cover the input power demand of this device under normal operating conditi...

Страница 16: ...e Teflon armor for welding alloy steels and aluminum Metal spiral armor is used for welding low carbon steel low alloy steel copper bronze etc Remember to equip the welding torch with a contact tip ap...

Страница 17: ...tomatic machine with the cylinder outlet from the reducer with the welding machine s stub with a suitable hose The protective gas connection is located on the back of the device 5 Unscrew the reducer...

Страница 18: ...r and the material spatter becomes smaller Welding speed is a result parameter for a given current and arc voltage and maintaining the correct shape of the weld bead and when the welding speed is to b...

Страница 19: ...lity of influencing the metallurgical processes in the weld pool appears At the same time it is possible to significantly reduce or completely elimination of spatter Protective gas Chemical action Wel...

Страница 20: ...n 2 Do not place the device on wet ground 3 Use wire of the diameter and weight of the spool in accordance with the table 4 Place the shielding gas cylinder on the shelf at the back of the semi automa...

Страница 21: ...ire feed electrode motor the feeder is not working Damaged engine Take the semi automatic machine to the service Defective control system Take the semi automatic machine to the service Damaged contact...

Страница 22: ...crossed out wheeled bin as shown below means all electrical and electronic equipment subject to selective collection 2 At the end of its useful life this product must not be disposed of with normal ho...

Страница 23: ...mporter manufacturer of the device provides full warranty and post warranty service A separate individual warranty card is issued for each device All the provisions on the scope of the warranty the ru...

Страница 24: ...WWW SPAWSC PL WWW MAGNUM WELDING COM Cracow 2017 KR v1 24...

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