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Full Height Turnstile MPT-132

Maintenance

5817,5811EN / Version 02

55

9.3 Maintenance

schedule

The following describes the maintenance work that is necessary for
optimal, trouble-free operation.
If increased wear of individual components or functional groups is
revealed during regular inspections, the operator must reduce the
required maintenance intervals on the basis of the actual signs of
wear.
If you have any questions regarding maintenance activities or in-
tervals, contact the dealer or manufacturer (service address on
Page 2).

Interval

Maintenance work

To be carried out by

Every 6 months

Check the center column and side components for
damage.

Expert

Visual inspection of the support beam, inside and
out, for damage. Clean the housing and repair paint
damage as necessary.

Expert

Check the optional lock unit

Expert

Check play on the floor bearing and ease of move-
ment

Expert

Check screwed connections on the drive flange

Expert

Check function of the residual current operated de-
vice

Qualified electrician

Every 12 months

Check electric cables for damages.

Qualified electrician

Check if all electrical connections are firm.

Qualified electrician

Check signs and labels for legibility.

Expert

Check foundation fastening.

Expert

The electrical tests are to be performed in accordance with the regulations applicable at the
installation site.

Table 9: Maintenance schedule

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Содержание MPT-132

Страница 1: ...Operating instructions Full Height Turnstile MPT 132 Doc ID 5817 5811EN Version 02...

Страница 2: ...on 02 Translation of the original operating instructions MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 0 7622 695 5 Fax 49 0 7622 695 602 E Mail info ac magnetic com Internet...

Страница 3: ...es and modifications 12 2 3 Operating personnel 13 2 3 1 Requirements 13 2 4 Operator s Responsibility 14 2 5 Personal protective equipment 15 2 6 Occupational safety and specific risks 15 2 6 1 Dange...

Страница 4: ...ion 39 6 Electrical connection 40 6 1 Safety 40 6 2 Power supply connection 41 6 2 1 Connecting the power supply 41 6 2 2 Inputs and outputs customer 42 6 3 Connection diagram 43 6 4 Inputs X2 44 6 5...

Страница 5: ...2 Error message motor control unit MMC 120 59 10 3 Downloading new software to logic controller MBC 110 61 11 Spare parts 62 12 Decommissioning disassembly and disposal 62 13 EC Declaration of Confor...

Страница 6: ...Full Height Turnstile MPT 132 6 5817 5811EN Version 02...

Страница 7: ...prevention regulations valid at the barrier s area of application and general safety regulations have to be complied with Carefully read the operating instructions before starting any work They are a...

Страница 8: ...oints to an immediately dangerous situation which leads to death or se vere injuries if it is not avoided WARNING The signal word WARNING points to a potentially dangerous situation which can lead to...

Страница 9: ...actual scope of supply may differ from the explanations and il lustrations described in this manual in case of special designs if additional order options are made use of or due to latest technical ch...

Страница 10: ...isk of injury by incorrect spare parts Incorrect or defective spare parts can result in damage malfunctions or total failure and also im pair safety Use only the manufacturer s original spare parts Pr...

Страница 11: ...rieved by telephone fax E mail or via the Internet at any time refer to manufacturer s address on page 2 NOTE In order to enable fast handling note the data of the type plate such as type serial numbe...

Страница 12: ...BC are intended solely for controlling the MAGNETIC pedestrian barriers MPT WARNING Non intended use is dangerous Any use of the barriers other than intended and or in a different manner can cause haz...

Страница 13: ...as due to its knowledge of the pertinent regulations able to carry out the work assigned to it and to independently recognize potential hazards Qualified electricians are able due to their technical t...

Страница 14: ...instructions to any new provisions stan dards and usage conditions where required clearly determine the responsibilities for installation operation maintenance and cleaning of the pedestrian barrier e...

Страница 15: ...g chapter Observe the safety notes listed here and the warning notes men tioned in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations 2 6 1 Danger pict...

Страница 16: ...nly electrical specialists may carry out work on the electrical system Switch off voltage supply and secure against re activation before performing any work Test for absence of voltage Never bypass or...

Страница 17: ...st be carried and lifted from the pallet by a minimum of two people Heavy weight WARNING Risk of injury when lifting heavy objects alone The weight of heavy objects can seriously injure a person The p...

Страница 18: ...and spiky corners CAUTION Risk of injury on edges and corners Sharp edges and spiky corners can cause skin abrasions and cuts Work carefully near to sharp edges and spiky corners In case of doubt wear...

Страница 19: ...ower consumption Rest position W 25 Power consumption Barrier in motion W 35 Max power consumption if vandalized W 180 Duty cycle 100 Control voltage V DC 42 30 Table 1 Electrical connection 3 2 Opera...

Страница 20: ...and function 20 5817 5811EN Version 02 4 Design and function 4 1 Design Fig 1 Design of components 1 Cage halves 2 Center column 3 Synthetic bearing 4 Lock comb 5 Support beam with drive unit and driv...

Страница 21: ...sage In its normal state the pedestrian barrier is closed The pedestrian barrier can be cleared only after authorization by an external com mand transmitter e g card reader Lightly pushing the center...

Страница 22: ...und cause accidents Ensure correct arrangement and correct fit on the components Install all fastening elements correctly Improper transport WARNING Danger by falling down or tilting of a pedestrian b...

Страница 23: ...all transport work performed by trained personnel When unloading the packages and during in plant transportation always proceed with utmost care andcaution Observe the symbols on the packaging Observ...

Страница 24: ...e functional safety of the pedestrian barrier hinges on the accuracy of the foundation Foundation The foundation must meet the following requirements have sufficient load carrying capacity have a skid...

Страница 25: ...ing 4 Drilling jig 5 Foundation anchor F with M10 internal thread 16 mm bore hole drilling depth 90 mm Have cables overlapping for approx 5 m of the conduits Composite anchors M10 Bore hole diameter 1...

Страница 26: ...ables and power cables in separate empty conduits Leave empty conduits approx 50 mm above the foundation All power cables and data cables are to protrude at least 5 m from the empty conduits 3 Empty c...

Страница 27: ...be used to facilitate assembly on stone pave ments or similar surfaces Left version Right version Fig 6 Base frame 1 Possible cable penetration from the foundation into the full height turnstile MPT 2...

Страница 28: ...ull height turnstile MPT 132 Fig 7 Entry from left version Fig 8 Entry from right version Fig 9 Assemble full height turnstile 1 Cage halves 2 Center column 3 Synthetic bearing 4 Lock comb 5 Support b...

Страница 29: ...ion must have hardened off Foundation and empty conduits must be tested pri or to commencing assembly The full height turnstile is mounted to the founda tion by 6 composite anchors The mounting materi...

Страница 30: ...ease the supplied M 10 screws 6 Mount the cage half Fig 9 Pos 2 and lock comb Pos 1 and fasten using the M 10 screws Do not allow the screws to come into contact with dust sand or similar substances D...

Страница 31: ...3 using the hoist onto the lock comb and cage half WARNING Risk of injury from a falling support beam 5 Immediately secure and tightenthe support beam using the 4 M 12 x 35 countersunk screws supplie...

Страница 32: ...e drive unit has various loosely fastened ele ments for transportation purposes The center column has to be partially removed be fore it can be mounted Fig 17 Loosen hexagon socket screws on top housi...

Страница 33: ...a clockwise direction viewed from below NOTE The drive unit has various loosely fastened ele ments for transportation purposes The center column has to be partially removed be fore it can be mounted...

Страница 34: ...isc Note The illustration of the locking disc does not correspond to the original 5 Remove the left locking disc Put the locking discs as removed apart making sure that they have the same position as...

Страница 35: ...11EN Version 02 35 Fig 24 Dismounting locking discs 5 4 5 Dismounting centering bolts Fig 25 Centering bolts 1 Dismount the 4 centering bolts 2 Turn the flange so that the two bore holes for the faste...

Страница 36: ...the center column on the drive flange 1 2 3 4 6 5 Mag00062a 7 Fig 26 Floor bearing synthetic bearing 1 Screw 2 Spring washer 3 Disc 4 Sleeve 5 Bearing pin 6 Disc 7 Bearing 1 Mount the synthetic bearin...

Страница 37: ...lumn onto the drive flange 3 Fasten the center column using the 4 M 16 screws supplied from the top to the drive flange Screw in the fastening screw with spring washer for the center column as shown T...

Страница 38: ...lock 1 Dismount the 4 centering bolts 2 Mount the left and right locking disc The groove must be facing the full height turnstile 3 Dismount the 2 fixing screws 4 Mount the lock unit optional 5 4 8 Fi...

Страница 39: ...halves Fig 32 Cam plate with proximity switch 1 Set the center column with lock comb to the blocked position see Page 39 Figure 31 2 Check whether the cam plate is exactly in front of the proximi ty s...

Страница 40: ...ulation or to individual compo nents can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the...

Страница 41: ...ower supply connection 6 2 1 Connecting the power supply Fig 33 Power supply 1 Terminals L N PE 2 2 pole mains switch Connect the power cable only to the correct terminals L N PE 1 The 2 pole main swi...

Страница 42: ...edback on customer s side 6 Digital inputs to control the pedestrian barrier Red LEDs indicate the switching state of the inputs 6 Relays outputs to feed back information Green LEDs indicate the switc...

Страница 43: ...Full Height Turnstile MPT 132 Electrical connection 5817 5811EN Version 02 43 6 3 Connection diagram Fig 35 MBC 110 customer s connection 5527 5113...

Страница 44: ...disappears the motor dies immediately IN2 Clearance right Clearance pulse for passage to the right Center column then turns in a clockwise direction viewed from above IN3 Clearance left Clearance puls...

Страница 45: ...function running 6 Emergency input is activated inverted signal no longer present 7 Power failure 8 Manual reset expected only if fitted R2 Full height turnstile in blocked position A permanent signal...

Страница 46: ...strian barrier Carry out all operating steps according to the specifications of these Operating Instructions 7 2 Parameter settings Some functions and parameters of the pedestrian barrier can be adjus...

Страница 47: ...e Options OFF No pulse stored ON Up to 5 pulses stored for each rotational direction 2 Buzzer function The buzzer emits permanent warning sound in the following situations during homing during a passa...

Страница 48: ...red until a manual RESET has been executed Options OFF Security low ON Security high 5 and 6 Hold open time The hold open time is the maximum time for which the pas sage remains clear after a clearanc...

Страница 49: ...Full Height Turnstile MPT 132 Configuring the pedestrian barrier 5817 5811EN Version 02 49 Table 7 DIP switch block S1...

Страница 50: ...eds slow medium fast for normal operation DIP S2 4 DIP S2 5 Speed OFF OFF slow OFF ON medium ON OFF fast ON ON fast 6 Rotational direction for homing viewed from above This DIP switch specifies the ro...

Страница 51: ...hal Damage to the insulation or to individual compo nents can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may c...

Страница 52: ...43 Fig 35 Check all screwed connections Check pedestrian barrier for ease of movement NOTE Make sure that when the power supply is switched on there are no obstructions to operation of the barrier The...

Страница 53: ...arts Re install all fastening elements correctly Before restarting ensure that all covers are cor rectly installed Electric voltage DANGER Mortal danger by electric voltage Touching live parts can be...

Страница 54: ...aces and power coated parts reg ularly with a damp cloth and then dry off carefully Clean stainless steel surfaces with an appropriate cleaning aid We recommend the stainless steel care spray of the c...

Страница 55: ...months Check the center column and side components for damage Expert Visual inspection of the support beam inside and out for damage Clean the housing and repair paint damage as necessary Expert Chec...

Страница 56: ...associated MMC 120 For further infor mation contact your authorized dealer or MAGNET IC directly 10 1 Malfunction Logic controller MBC 110 Fig 37 LEDs and display on the logic controller MBC 110 1 LED...

Страница 57: ...and letters in the error code are displayed successively for 2 seconds at a time Example The error code E05 is displayed as follows 1 E Error 2 Pause 3 0 4 Pause 5 5 6 Pause 7 Steps 1 to 6 are repeat...

Страница 58: ...e error No 59 5C Reserved 5D CRC error EEPROM No 5E CRC error flash No 5F Watchdog error No 60 CAN Bus error Error when initializing CAN protocol stack No 61 CAN Bus error Bus OFF 62 CAN Bus error Err...

Страница 59: ...gency in put IN1 of the MBC 110 CAN connection between MBC 110 and MMC 120 defec tive Qualified electrician Green LED is ON Normal operation Red LED is OFF No error code Red LED is ON External error w...

Страница 60: ...eguarding CAN CAN communication with MBC 110 inter rupted 6 Short circuit to ground Short circuit between motor phase and ground 7 Motor phases shorted Short circuit between two motor phases 8 DC bus...

Страница 61: ...o be executed 6 The MBC 110 is initializing The display first shows P and then G 7 The MBC 110 assumes the waiting state The display shows L and a flashing stop At this point in time the download can...

Страница 62: ...should not be recycled as a complete unit but disassembled into individual components and recycled according to material types Non recyclable materials have to be disposed of in an environmental frien...

Страница 63: ......

Страница 64: ...Full Height Turnstile MPT 132 Appendix 64 5817 5811EN Version 02 14 Appendix 14 1 Electrical circuit diagram The electric circuit diagram is supplied as a separate document...

Страница 65: ...0 28 Drive unit 20 28 E EC Declaration of Conformity 11 EC Declaration of Conformity 63 Electrical circuit diagram 64 Electrical connection Technical data 19 Empty 26 Empty conduits 24 Environmental p...

Страница 66: ...ation 22 Maintenance 53 Operation 51 Start up 51 Scope of delivery 10 Service door 20 28 Spare parts 10 62 Specialized staff 13 Start up 52 Support beams 20 28 Switching off 52 Switching on 52 Synthet...

Страница 67: ...Full Height Turnstile MPT 132 67 5817 5811EN Version 02...

Страница 68: ...MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 7622 695 5 Fax 49 7622 695 602 e mail info ac magnetic com...

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