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USER MANUAL | KULLANIM KILAVUZU

RD 650 MW

4.3 Troubleshooting

The following tables contain possible errors to be encountered and their solutions.

Machine is not operating

Wire feed motor failure

The wire feed motor is

operating, but the wire

is not moving further

Welding quality is not good

• Make sure that the machine is

plugged in

• Check the fuse

• Select the appropriate wire feed

roller

• Make sure that the grounding

clamps of the machine is

connected to the workpiece
• Make sure that the cables are

secure and that the connection

points are not worn
• Make sure that the parameter

and process selection are correct.

Follow the steps below according

to the process you have selected

• Check that the gas flow is open,

ensuring that the flow is correct

• Make sure the welding torch is

secure
• Appropriate consumables should

be selected and the consumables

on the torch must be cleaned

regularly. Improperly selected or

worn consumables should be

replaced
• Pressure roller settings must be

made correctly

• The fuse has blown

• Check the contactor

• Check the fuse

• Check the power supply fuses,

mains cable and plug

• Electronic card failure
• Wire feed rollers were not chosen

to fit the wire diameter

• Cables and connection points are

worn out

• Parameter and process selection

are not correct

• Gas flow is not open aor faulty

• Welding torch is damaged

• Consumables were selected

incorrectly or damaged

• The pressure adjustment of the

rollers is not correct

• There is a problem in the

connection of grounding clamps

of the machine

• The pressure on the wire feed

rollers is too minimal

• Check whether the mains

connections are correct

• Contact the authorized service

• Adjust the pressure roller

Failure

Reason

Solution

• The machine is not connected to

the mains, or the plug is not

connected

• Contactor failure

• The fuse has blown

• The power supply fuses, mains

cable or plug are problematic

• The mains connections are not

correct

Maintenance and Service

Содержание RD 650 MW

Страница 1: ...RD 650 MW 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Страница 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Страница 3: ...TR EN MIG MAG WELDING MACHINE MIG MAG KAYNAK MAK NES 3 RD 650 MW...

Страница 4: ...tions Mains Plug Connection Welding Connections Connecting the Earth Cable to the Workpiece Gas Connection Water Cooling Unit OPERATION User Interface MIG Cycle Menu Structure Connecting to the Mains...

Страница 5: ...es may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear...

Страница 6: ...bove precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks...

Страница 7: ...ou will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For...

Страница 8: ...reas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a cha...

Страница 9: ...e must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manu...

Страница 10: ...aterials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped a...

Страница 11: ...nd wire feed speed is adjusted and monitored by the digital displays on the front panel of the wire feeder box Optimum welding parameters could be selected from the menues on the front panel of the wi...

Страница 12: ...d zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rate...

Страница 13: ...ator Mix Lava MIG 50W 3 m Water Cooled MIG Torch Lava MIG 65W 3 m Water Cooled MIG Torch QTY 1 1 1 1 1 7020009002 7020001005 7020001004 7120050003 7120160003 MIG MAG Mix Argon Accessory Set Torch Regu...

Страница 14: ...ing welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warran...

Страница 15: ...ndards for work safely to achieve the best results Make sure the size of the hose connection of the gas regulator you are using is 3 8 Open the gas cylinder valve keeping your head and face away from...

Страница 16: ...rking environment The coolant must be within the minimum and maximum values shown on the front panel of the unit Different coolant or water should not be added Different liquid additives can cause che...

Страница 17: ...ng parameter times P1 0 0 10 0 sec Pre gas time P4 0 0 5 0 sec Final ramp down time P2 0 0 10 0 sec Post gas time P5 1 10 min Cooling time P3 0 0 10 O sec Burn back time P6 On Of 1 0 to change the sta...

Страница 18: ...cation MIG Pre Gas Time Pos Gas Time Burn Back Time Final Ramp Down Time Cooling Time Soft Start Voltage Rating Current Rating Welding Current Minimum Current Wire Speed 0 100 max 10 sec 0 100 max 10...

Страница 19: ...lamp 1 Motor 2 Euro Connector 3 Pressure Rolls Handle 4 Pressure Rolls 5 Wire Feeding W F Rolls 6 W F Rolls Screws Open the cover of the wire feed section You will see the 4 roller wire feed system Us...

Страница 20: ...the spool to empty and mix after a while in the case of wire stopping Therefore fasten the nut neither too tight nor too loosely If the end of the wire is missed the wire may be thrown out like a spr...

Страница 21: ...gas CO Ar mixture flow rate is 10 times the wire diameter For example if the wire diameter is 1 2 mm the gas flow rate 10 x 1 2 12 l min You can use the following table for more precise flow adjustmen...

Страница 22: ...ng voltage will be displayed in voltmeter and instantaneous welding current will be displayed in ammeter After you have finished working with the welding machine allow the machine to cool down and tur...

Страница 23: ...h dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original products for long...

Страница 24: ...on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the contactor Check the fuse...

Страница 25: ...e Diode group failure The fuse has blown Fan motor failure Contact the authorized service Failure Reason Solution 4 4 Error Codes Maintenance and Service Error Code Cause Solution ERR C1 Corumunicatio...

Страница 26: ...26 www magmaweld com USER MANUAL KULLANIM KILAVUZU EN RD 650 MW ANNEX 5 1 Spare Parts List 1 7 8 9 10 1 11 12 13 14 16 15 17 18 19 20 21 23 24 25 2 2 2 3 4 22 5 6 Annex...

Страница 27: ...sistance Transformer Water Pump Cooling Fan Pacco Switch Connector Neon Signal Lamb Connector Choke Bobin Radiator Monophase Socket A430901022 A245700002 A405000124 A311200080 A405000123 A256400004 A3...

Страница 28: ...ld com USER MANUAL KULLANIM KILAVUZU EN RD 650 MW Torch Trigger TRIGGER TRIGGER TRIGGER TRIGGER VALVE VALVE VALVE VALVE PHASE PHASE Hall Effect Ground EMI Filter HEATER 1 SD13 CONNECTOR 5 2 Electrical...

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Страница 33: ...rine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabil...

Страница 34: ...ak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiyet...

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Страница 37: ...aman periyodunu i erir rnek olarak 60 da 250A olarak belirtilen bir makinede 250A de al lmak isteniyorsa makine 10 dakikal k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak kesme yapabilir 1 b...

Страница 38: ...400 20 60 650 48 5 40 1152 x 645 x 1795 235 IP 21S ebeke Gerilimi 3 Faz 50 60 Hz Kaynak Ak m Ayar Sahas Koruma S n f ebekeden ekilen G Boyutlar u x g x y Anma Kaynak Ak m A rl k A k Devre Gerilimi 600...

Страница 39: ...n emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla a mak...

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Страница 41: ...s v s nitenin n panelinde g sterilen minimum ve maksimum de erleri i erisinde olmal d r Farkl so utma s v s ya da su eklenmemelidir Farkl s v eklentileri kimyasal tepkimelere ya da farkl problemlere n...

Страница 42: ...lemek i in P1 0 0 10 0 sn n Gaz S resi P4 0 0 5 0 sn Biti Rampa S resi P2 0 0 10 0 sn Son Gaz S resi P5 1 10 dk So utma S resi P3 0 0 10 0 sn Geri Yanma S resi P6 On Off 1 0 Soft Start aktif veya pasi...

Страница 43: ...numu MIG n Gaz S resi Son Gaz S resi Geri yanma s resi Biti Rampa S resi So utma S resi Soft Start Voltaj Skalas Ak m Skalas Kaynak Ak m Minimum Ak m Tel H z 0 100 maks 10 sn 0 100 maks 10 sn 0 100 ma...

Страница 44: ...kineyi kapat n 1 Motor 2 Euro Konnekt r 3 Bask Makaras Kolu 4 Bask Makaralar 5 Tel S rme Makaralar 6 T S Makaralar Vidalar Tel s rme b l m n n kapa n a n 4 makaral tel s rme sistemini g receksiniz Kul...

Страница 45: ...se tel s rmenin durduruldu u anlarda makaran n bo al p bir s re sonra kar ma s na neden olabilir O nedenle somunu ne ok s k ne de ok gev ek ba lay n Telin ucunun ka r lmas durumunda tel bir yay gibi f...

Страница 46: ...gaz CO Ar kar m debisi oran tel ap n n 10 kat d r rne in tel ap 1 2 mm ise gaz debisi 10 x 1 2 12 lt dak olarak ayarlanabilir Daha hassas debi ayar i in yandaki tabloyu kullanabilirsiniz Gaz debisini...

Страница 47: ...iniz Kaynak esnas nda anl k kaynak gerilimi voltmetrede anl k kaynak ak m ampermetrede g r nt lenecektir Kaynak makinesiyle i iniz bittikten sonra bir s re makinenin so umas n bekleyip a ma kapama ana...

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Страница 49: ...dek sarf malzemeler d zenli olarak temizlenmelidir Hatal secilmi veya a nm sarf malzemeler de i tirilmelidir Bask makara ayarlar do ru ekilde yap lmal d r Sigorta at k Konnekt r kontrol ediniz Sigorta...

Страница 50: ...eti ime ge iniz Ar za Neden z m Bak m ve Ar za Bilgileri 4 4 Hata Kodlar Hata Kodu Neden z m ERR C1 G kart ile haberle ilemiyor ERR C3 G kart ve tel s rme kart ile haberle ilemiyor ERR C2 Tel s rme ka...

Страница 51: ...51 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 650 MW TR 1 7 8 9 10 1 11 12 13 14 16 15 17 18 19 20 21 23 24 25 2 2 2 3 4 22 5 6 EKLER 5 1 Yedek Par a Listesi Ekler...

Страница 52: ...K310310002 A378002010 K304500118 A260000004 A377100004 Diyot K pr s Quick Kaplin Mavi Elektronik Kart E503A Kontakt r Elektronik Kart E102A Gaz Ventili Kaynak Prizi EMC Filtre Elektronik Kart E303A S...

Страница 53: ...53 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 650 MW TR Annex Tor Teti i TET K TET K FAZ FAZ Hall Efekt Topraklama EMI Filtre ISITICI 1 SD13 KONNEKT R 5 2 Devre emas...

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Страница 60: ...3 53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 23 12 2021 UM_RDMW650_122021_1220...

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