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www.magmaweld.com

USER MANUAL | KULLANIM KILAVUZU

EN

RD 650 MW

Safety Precautions

•  In small-sized and confined spaces, absolutely make sure to perform welding / cutting

  operations, accompanied by another person.

•  Avoid performing welding / cutting operations in such enclosed areas as much as possible.

•  Take all necessary precautions when moving the machine. The areas where the machine to be 

  transported, parts to be used in transportation and the physical conditions and health of the 

  person carrying out the transportation works should be suitable for the transportation process.

•  Some machines are extremely heavy; therefore, make sure that the necessary environmental 

  safety measures are taken when changing their places.

•  If the machine is to be used on a platform, it must be checked that this platform has suitable load 

  bearing limits.

•  If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure 

  of the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts, 

  nuts, wheels, etc.) that connect the machine to this vehicle.

•  If the machine will be carried manually, make sure the durableness of the machine apparatuses 

  (carrying suspenders, straps, etc.) and connections.

•  Observe the International Labor Organization’s rules on carriage weights and the transport

  regulations in force in your country in order to ensure the necessary transport conditions.

•  Always use handles or carrying rings when relocating the power-supply sources. Never pull 

  from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.

•  Remove all interconnections before transporting the welding / cutting equipment, each being 

  separately, lift and transport small ones using its handles, and the big ones from its handling 

  rings or by using appropriate haulage equipment, such as forklifts.

Welding /  Cutting in 

Small Sized and

Confined Spaces

Failure To Take

Precautions During

Transport May Cause

Accidents

•  Place your machine on the floor and platforms with a maximum tilt of 10° so that it does not fall 

  or tip over. Choose places that do not interfere with the flow of materials, where there is no risk 

  of  tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent 

  gas cylinders from tipping over, on machines with a gas platform suitable for the tanks, fix the 

  tanks on to the platform; in stationary usage applications, fix them to the wall with a chain in a

  way that they would not tip over for sure.

•  Allow operators to easily access settings and connections on the machine.

Falling Parts May 

Cause Injuries

Improper positioning of the power-supply sources or other equipment can cause serious injury 

to persons and physical damage to other objects.

•  Allow the machine to cool down according to operation cycle rates.

•  Reduce the current or operation cycle rate before starting the welding / cutting again.

•  Do not block the fronts of air vents of the machines.

•  Do not put filters that do not have manufacturer approvals into the machine’s ventilation ports.

Excessive Use Of The

Machine Causes

Overheating

Excessive Use Of The

Machine Causes

Overheating

•  This device is in group 2, class A in EMC tests according to TS EN 55011 standard.

•  This class A device is not intended for use in residential areas where electrical power is supplied 

  from a low-voltage power supply. There may be potential difficulties in providing electromagnetic 

  compatibility due to radio frequency interference transmitted and emitted in such places.

•  Make sure that the work area complies with electromagnetic compatibility (EMC).

  Electromagnetic interferences during welding / cutting operations may cause undesired effects 

  on your electronic devices and network; and the effects of these interferences that may occur 

  during these operations are under the responsibility of the user.

•  If there is any interference, to ensure compliance; extra measures may be taken, such as the 

  use of short cables, use of shielded (armored) cables, transportation of the welding machine to 

  another location, removal of cables from the affected device and / or area, use of filters or taking 

  the work area under protection in terms of EMC.

•  To avoid possible EMC damage, make sure to perform your welding / cutting operations as far 

  away from your sensitive electronic devices as possible (100 m).

This device is not compliant with IEC 61000 -3-12. In case if it is desired to be

connected to the low voltage network used in the home, the installer to make the 

electrical connection or the person who will use the machine must be aware that 

the machine has been connected in such a manner; in this case the responsibility 

belongs to the user.

Содержание RD 650 MW

Страница 1: ...RD 650 MW 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Страница 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Страница 3: ...TR EN MIG MAG WELDING MACHINE MIG MAG KAYNAK MAK NES 3 RD 650 MW...

Страница 4: ...tions Mains Plug Connection Welding Connections Connecting the Earth Cable to the Workpiece Gas Connection Water Cooling Unit OPERATION User Interface MIG Cycle Menu Structure Connecting to the Mains...

Страница 5: ...es may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear...

Страница 6: ...bove precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks...

Страница 7: ...ou will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For...

Страница 8: ...reas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a cha...

Страница 9: ...e must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manu...

Страница 10: ...aterials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped a...

Страница 11: ...nd wire feed speed is adjusted and monitored by the digital displays on the front panel of the wire feeder box Optimum welding parameters could be selected from the menues on the front panel of the wi...

Страница 12: ...d zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rate...

Страница 13: ...ator Mix Lava MIG 50W 3 m Water Cooled MIG Torch Lava MIG 65W 3 m Water Cooled MIG Torch QTY 1 1 1 1 1 7020009002 7020001005 7020001004 7120050003 7120160003 MIG MAG Mix Argon Accessory Set Torch Regu...

Страница 14: ...ing welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warran...

Страница 15: ...ndards for work safely to achieve the best results Make sure the size of the hose connection of the gas regulator you are using is 3 8 Open the gas cylinder valve keeping your head and face away from...

Страница 16: ...rking environment The coolant must be within the minimum and maximum values shown on the front panel of the unit Different coolant or water should not be added Different liquid additives can cause che...

Страница 17: ...ng parameter times P1 0 0 10 0 sec Pre gas time P4 0 0 5 0 sec Final ramp down time P2 0 0 10 0 sec Post gas time P5 1 10 min Cooling time P3 0 0 10 O sec Burn back time P6 On Of 1 0 to change the sta...

Страница 18: ...cation MIG Pre Gas Time Pos Gas Time Burn Back Time Final Ramp Down Time Cooling Time Soft Start Voltage Rating Current Rating Welding Current Minimum Current Wire Speed 0 100 max 10 sec 0 100 max 10...

Страница 19: ...lamp 1 Motor 2 Euro Connector 3 Pressure Rolls Handle 4 Pressure Rolls 5 Wire Feeding W F Rolls 6 W F Rolls Screws Open the cover of the wire feed section You will see the 4 roller wire feed system Us...

Страница 20: ...the spool to empty and mix after a while in the case of wire stopping Therefore fasten the nut neither too tight nor too loosely If the end of the wire is missed the wire may be thrown out like a spr...

Страница 21: ...gas CO Ar mixture flow rate is 10 times the wire diameter For example if the wire diameter is 1 2 mm the gas flow rate 10 x 1 2 12 l min You can use the following table for more precise flow adjustmen...

Страница 22: ...ng voltage will be displayed in voltmeter and instantaneous welding current will be displayed in ammeter After you have finished working with the welding machine allow the machine to cool down and tur...

Страница 23: ...h dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original products for long...

Страница 24: ...on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the contactor Check the fuse...

Страница 25: ...e Diode group failure The fuse has blown Fan motor failure Contact the authorized service Failure Reason Solution 4 4 Error Codes Maintenance and Service Error Code Cause Solution ERR C1 Corumunicatio...

Страница 26: ...26 www magmaweld com USER MANUAL KULLANIM KILAVUZU EN RD 650 MW ANNEX 5 1 Spare Parts List 1 7 8 9 10 1 11 12 13 14 16 15 17 18 19 20 21 23 24 25 2 2 2 3 4 22 5 6 Annex...

Страница 27: ...sistance Transformer Water Pump Cooling Fan Pacco Switch Connector Neon Signal Lamb Connector Choke Bobin Radiator Monophase Socket A430901022 A245700002 A405000124 A311200080 A405000123 A256400004 A3...

Страница 28: ...ld com USER MANUAL KULLANIM KILAVUZU EN RD 650 MW Torch Trigger TRIGGER TRIGGER TRIGGER TRIGGER VALVE VALVE VALVE VALVE PHASE PHASE Hall Effect Ground EMI Filter HEATER 1 SD13 CONNECTOR 5 2 Electrical...

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Страница 38: ...400 20 60 650 48 5 40 1152 x 645 x 1795 235 IP 21S ebeke Gerilimi 3 Faz 50 60 Hz Kaynak Ak m Ayar Sahas Koruma S n f ebekeden ekilen G Boyutlar u x g x y Anma Kaynak Ak m A rl k A k Devre Gerilimi 600...

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Страница 41: ...s v s nitenin n panelinde g sterilen minimum ve maksimum de erleri i erisinde olmal d r Farkl so utma s v s ya da su eklenmemelidir Farkl s v eklentileri kimyasal tepkimelere ya da farkl problemlere n...

Страница 42: ...lemek i in P1 0 0 10 0 sn n Gaz S resi P4 0 0 5 0 sn Biti Rampa S resi P2 0 0 10 0 sn Son Gaz S resi P5 1 10 dk So utma S resi P3 0 0 10 0 sn Geri Yanma S resi P6 On Off 1 0 Soft Start aktif veya pasi...

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Страница 51: ...51 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 650 MW TR 1 7 8 9 10 1 11 12 13 14 16 15 17 18 19 20 21 23 24 25 2 2 2 3 4 22 5 6 EKLER 5 1 Yedek Par a Listesi Ekler...

Страница 52: ...K310310002 A378002010 K304500118 A260000004 A377100004 Diyot K pr s Quick Kaplin Mavi Elektronik Kart E503A Kontakt r Elektronik Kart E102A Gaz Ventili Kaynak Prizi EMC Filtre Elektronik Kart E303A S...

Страница 53: ...53 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 650 MW TR Annex Tor Teti i TET K TET K FAZ FAZ Hall Efekt Topraklama EMI Filtre ISITICI 1 SD13 KONNEKT R 5 2 Devre emas...

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