Magliner CooLift CTA43 Скачать руководство пользователя страница 37 | Manualshive

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1-800-MAGLINE (624-5463)

Page 37 www.magliner.com

CooLift

®

B

C

D

F

G

E

F

G

H

H

Item

Qty.

Part Number

A

Master cylinder

1

309218

B

Cord grip - PG-21

1

309124

C

Hex lock nut - PG-21

1

309125

D

Master cylinder brake line

1

309083

E

Junction block

1

309051

F

Copper washer

4

80712

G

Banjo bolt

2

80124

H

Banjo fitting

-

n/a

A

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Содержание CooLift CTA43

Страница 1: ...1 800 MAGLINE 624 5463 Page 1 www magliner com CooLift Serial ________________________________ Date of Purchase ________________________ Service Manual IMPORTANT Read entire manual before operating...

Страница 2: ...Battery Cells 18 19 Replacing Deck Positioning Up Down Switch 20 21 Replacing Battery Charger 22 24 Replacing Foam Mounting Strips 25 Replacing Battery Meter 26 Replacing Power Switch or Circuit Brea...

Страница 3: ...our vise grip plier clamps size 6r Channel locks Rubber mallet Drift pin 1 2 socket w extension and ratchet Needle nose pliers 1 flat head screwdriver 4mm 5mm Allen wrench 5 16 9 64 Allen wrench Tape...

Страница 4: ...CooLift requires that the entire handle assembly first must be removed See Vertical Loop Handle Removal for instructions 1 With the entire handle assembly removed from the CooLift slide the vertical l...

Страница 5: ...head machine screw 1 4 20 x 1 3 4 long 2 80106 G Hex lock nut 1 4 20 10 80675 H Handle mount bracket 2 302721 I Pan head machine screw 1 4 20 x 1 1 2 long 4 80105 J Brake master cylinder 1 309218 K P...

Страница 6: ...ft will be used in the 53 pallet configuration a new saddle plate 309151 will need to be installed 7 Lift and remove the saddle plate Then lift and remove the bulk head frame to disengage from the bas...

Страница 7: ...e plate for CTA43 1 309341 C Containment strap 1 1 309152 D Containment strap mounting spacer 1 1 309150 E Screw 3 8 16 x 1 1 2 long 1 1 79988 F Hex lock nut 3 8 16 1 1 80603 G Screw 1 4 20 x 2 3 4 lo...

Страница 8: ...late 309151 will need to be installed 7 Lift and remove the saddle plate Then lift and remove the bulk head frame to disengage from the base plate CTA48 BULK HEAD INSTALLATION TOOLS NEEDED 7 16 WRENCH...

Страница 9: ...A Bulk head for CTA48 1 309332 B Bulk head saddle plate for CTA48 1 309341 C Containment strap 1 1 309152 D Containment strap mounting spacer 1 1 309150 E Screw 3 8 16 x 1 1 2 long 1 1 79988 F Hex loc...

Страница 10: ...lock nut 5 16 18 3 80676 E Screw 5 16 18 x 1 1 2 long 2 80115 Quantities listed are for one side of the CooLift B A C E D REPLACING FOAM HANDLE SLEEVE ITEMS NEEDED ISOPROPYL ALCOHOL VISE Note It is im...

Страница 11: ...e of the pallet stop as shown in Figure 1 and insert the screw A 5 Locate the front hole on the deck for CTA43 models or the back hole on the deck for CTA48 models as shown in Figure 2 Insert the pall...

Страница 12: ...the 3 Phillips head screwdriver and the 1 2 wrench on the bottom two screws C on each side 8 Grasp the vertical handle mount assembly A to be replaced and lift it straight up to remove it from the ca...

Страница 13: ...flat head screwdriver into end of the slotted frame that holds the brush section and bend the end of the slot open enough to allow the old sections to slide out A 6 Remove the old brush sections using...

Страница 14: ...riage nut E using the two 1 2 wrenches 4 Remove the four carriage bolts D through the bottom of the caster yoke B Replacement 1 With the cart sitting on a level flooring surface and the holding brake...

Страница 15: ...aster assembly can now be lowered and slid out of position Replacement 1 With the cart sitting on a level flooring surface the holding brake engaged and the rear access panel removed position the repl...

Страница 16: ...nut H allowing the tongue to rotate freely REPLACING CONTAINMENT STRAP TOOLS NEEDED TWO 1 2 WRENCHES Note It is important to keep the CooLift upright at all times 1 Place the CooLift on a level floori...

Страница 17: ...the floor Hold the handle E firmly with one hand grasp the red handled loop connected to the wiring harness D with the other hand and pull in an upward motion to disconnect the battery box C from the...

Страница 18: ...t is a good practice to remove the black wire D in the wiring harness connected to the positive terminal on the top battery first 6 Remove the wires connecting both terminals of the defective battery...

Страница 19: ...1 800 MAGLINE 624 5463 Page 19 www magliner com CooLift CHARGING PORT TOP BATTERY BOTTOM BATTERY D E F top battery cell F bottom battery cell G...

Страница 20: ...s that mount the up down switch to the cabinet NOTE Do not try to remove the screws entirely from the switch box just hold the screws in place and remove the nuts 11 Feed the disconnected wires throug...

Страница 21: ...1 800 MAGLINE 624 5463 Page 21 www magliner com CooLift A B C E D H F G Green wire to pump valve coil Black wire to solenoid battery post White wire to solenoid start post...

Страница 22: ...ed If replacements are needed please see Replacing Foam Mounting Strips 9 Remove the battery charger from the mounting bracket D 10 Place the charger ON OFF switch on the ON position on the new charge...

Страница 23: ...inside of the enclosure until a length of 6 1 2 to 7 is left iv Tighten the jam nut b Assemble cord plug see wiring part diagram next page i Shorten the three exposed wires to 7 8 1 long then strip e...

Страница 24: ...indicator lights Troubleshooting tips if no light turns on Confirm 115v outlet is operable Confirm the charger ON OFF switch is in the ON position Confirm the input power cord is securely plugged into...

Страница 25: ...charger and bracket from enclosure and set aside 6 Using a sharp tool cut or scrape off the existing foam strips from the underside of the enclosure box 7 The location for foam strips is 1 2 3 4 from...

Страница 26: ...l of the battery meter and ensure the wire end does not fall back through the hole of the enclosure 8 Disconnect the white wire from the KEYSWITCH terminal of the battery meter and ensure the wire end...

Страница 27: ...G POWER SWITCH TOOLS NEEDED 3 PHILLIPS SCREWDRIVER 14mm WRENCH 1 Place the CooLift on a level flooring surface and engage the holding brake 2 Turn off main power switch 3 Remove battery see Replacing...

Страница 28: ...electrical connections see page 29 for detailed views 6 Recheck all connections for correct wiring placement and tightness 7 Reinstall the battery box see Replacing Battery Box for proper installation...

Страница 29: ...power cord black wire G Charger port black wire F Pump black wire E Pump red wire J Battery box power cord red wire I Charger port red wire H Circuit breaker ON OFF Power switch K Circuit breaker wir...

Страница 30: ...the wheels E off each end of the axle taking care to set them down on the side opposite the brake disc to prevent damage to the disc G 9 Loosen the four axle retaining screws C two on each side locate...

Страница 31: ...20 B Clamp block for axle 1 309022 C Hex socket head cap screw 5 16 18 x 1 long 2 80038 D Straight cotter pin 1 81142 E Center wheel 10 x 2 with bearings 1 309059 F Washer 1 80718 G Brake disc 1 30905...

Страница 32: ...he up switch until fully extended 4 Position a spacer block between the deck and the base of the cart 5 Turn off main power switch 6 Remove the brake caliper D by removing the caliper mounting screws...

Страница 33: ...D orientation to the brake disc C Then the screws may be tightened using the 5mm Allen wrench 17 Bleed the brake system see Bleeding the Brakes Quantities listed are for one side of the CooLift Compr...

Страница 34: ...til fully extended 4 Position a spacer block between the deck and the base of the cart 5 Turn off the main power switch 6 Remove the brake caliper C by removing the caliper mounting screws A using a 5...

Страница 35: ...lbs 16 Position the caliper C within the caliper mount and lightly hand tighten the mounting screws A Figure 4 NOTE Do not use the wrench on them until the caliper has been aligned or damage to the br...

Страница 36: ...ush washers F using the 12mm wrench Drain as much brake fluid as possible into the drip pan NOTE Do not engage the brake lever while the brake line is removed 6 Remove the brake line D from the master...

Страница 37: ...B C D F G E F G H H Item Qty Part Number A Master cylinder 1 309218 B Cord grip PG 21 1 309124 C Hex lock nut PG 21 1 309125 D Master cylinder brake line 1 309083 E Junction block 1 309051 F Copper wa...

Страница 38: ...lock between the deck and the base of the cart 4 Turn off main power switch 5 Remove the battery see Replacing Battery Box 6 Position the drip pan below the caliper A and remove the banjo bolt D using...

Страница 39: ...nd firmly pull towards the inside of the deck to remove the clip 5 Align a new brake clip so that the point of the brake clip will enter the frame from the inside of the unit and push the clip to snap...

Страница 40: ...ile the reservoir cover is off because it may introduce air into the system 4 Position the new master cylinder A in place on the horizontal grip and tighten into place using the T30 wrench 5 Take the...

Страница 41: ...1 309218 B Cover screws n a C Reservoir cover n a D Copper washer 2 80712 E Banjo bolt 1 80124 F Master cylinder brake line includes G 1 309083 G Banjo fitting n a G B C Quantities listed are for qua...

Страница 42: ...of the master cylinder A to keep fluid from splashing out but do not tighten the screws 9 Pump the brake handle eight to ten times and note the amount of pressure it takes each time If the amount of p...

Страница 43: ...and refill the reservoir if necessary after every other cycle 16 Repeat the previous three steps on the right side caliper of the cart then repeat these same steps for the left side caliper Keep repea...

Страница 44: ...as much of the hydraulic fluid as possible into the drip pan 6 Remove the three screws F that hold the pump mount plate C to the vertical slides using the 3 Phillips head screwdriver NOTE Take care t...

Страница 45: ...r to pump 1 62022 C Pump mount plate 1 309062 D Pump assembly includes items all pictured in Figure 3 1 63013 E Flat head machine screw 5 16 18 x 3 4 long 3 80261 F Pan head machine screw 1 4 20 x 3 4...

Страница 46: ...for reuse 3 Block the lift platform with two 2 x 4 wooden spacer blocks on edge 4 Lower the cylinders completely using the electric pump 5 Turn off the power switch 6 Loosen the hydraulic fittings fr...

Страница 47: ...o front cylinder 1 55410 B Line tee to rear cylinder 1 55411 C Line tee to coupling 1 55412 D Line coupling to bulk head 1 55409 E 90 degree bulk head fitting 1 55400 F Hose pump to bulk head fitting...

Страница 48: ...number and rev level on the cylinder body above the port 1 Place the CooLift on a level flooring surface with the holding brake engaged 2 Turn off main power switch 3 Remove the back access panel fro...

Страница 49: ...the air is out of the system usually 2 or 3 repetitions are all that is needed 14 Once the cylinders have been bled fully raise the cylinders The center section of the rod end should be flush with the...

Страница 50: ...k of the spring as it will be used within the new assembly 3 Place the spring inside the new pawl B as illustrated in Figure 3 and slide it in place over the end of the brake lever and secure with the...

Страница 51: ...ure it is working properly A RELOCATING MASTER CYLINDER TOOLS NEEDED TORX T30 WRENCH Note It is important to keep the CooLift upright at all times 1 Place the CooLift on a level flooring surface 2 Loo...

Страница 52: ...ning the manual release valve Do you see any fluid leaking out of the gas springs The deck lifts slower than usual Is the manual release valve closed all the way Is the fluid level correct in the rese...

Страница 53: ...or loose wire connections from the switch plate The pump runs and will not shut off Turn off main power switch Check the continuity of the starter solenoid Check the continuity of the operator on off...

Страница 54: ...r cylinder 309182 Bulk head for CTA43 309113 Bulk head for CTA48 309332 Cable tie 61052 Caliper assembly 309595 Caliper assembly upgrade kit required for CooLift units with serial number 4608 and lowe...

Страница 55: ...048 Hydraulic cylinder assembly includes hydraulic cylinder with fitting 80396 screw and 80754 washer 59006 Hydraulic fluid 32oz container 55407 Hydraulic fluid additive 32 oz container 55418 Hydrauli...

Страница 56: ...late with only charge port harness installed use only for CooLift units with serial numbers 3999 and lower and does not have a battery meter 309181S Switch plate full assembly for units with battery m...

Страница 57: ...g No squeaks or groans from cylinders Manual bypass valve should not leak Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lo...

Страница 58: ...in good condition No damage No excessive wear Visual inspection Straight sections Smooth curves Flat surfaces Minor scratches and dings Weekly Deck Yoke screws are not loose in deck Manual inspection...

Страница 59: ...xle plating is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch plate mou...

Страница 60: ...dry Monthly Hydraulics No cracks or damage to hose or tubing Visual inspection No deep scratches or dents Monthly Hydraulics Manual operation Operate hydraulic pump up and down several times manually...

Страница 61: ...ht with no signs of damage or wear Minimal play between pins and links Bushings are flush with side of the links Monthly Linkage System Link pins are not loose in deck frame or sync links Manual inspe...

Страница 62: ...l times Blocks are not damaged or worn and move freely in the vertical slide Quarterly Operator Interface Gas spring mounting Mounting studs Rod and body connectors Preload screws are tight Manual Vis...

Страница 63: ...ass or Fail Timing Notes Operator Interface Gas spring condition and operation Visual inspection Disconnect cylinders from studs per instructions in manual and try to compress the spring Rods should b...

Страница 64: ...r com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com Form B9243 May 2018 REV Copyright 2009 2018 Magline Inc Patent www magliner com patents CooLift is a registere...

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