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MagCore Plus II, Руководство по обслуживанию

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MagCore Plus II Скачать руководство пользователя страница 28

C. Test the Tip of the W4

1. Please put the 200μl SP Tip into Well 4 of T-Rack.

2. Please add 1 ml water to the Sample Tube and 

put it in W1 of the T-Rack.

3. Please select the Test W4 Tip.

4. Please check whether the liquid levels in all tips 

are consistent with each other. If the liquid levels 

are not consistent, please check the O-Ring 

(Please refer to the Replace O-Ring chapter for 

more information).

Содержание Plus II

Страница 1: ......

Страница 2: ...ce 13 Operation BeforeStarting theInstrument 14 EmergencyStop 15 StartPrograms 16 SavedSettings 17 AccesstoSavedSettings 17 SetandSelectUsers 18 SetUser 18 SelectUserName 18 ScanSample ElutionTube 19...

Страница 3: ...axis 45 Replacethe sensor ofX axis 46 Replacethe X axismotorbelt 47 Replacethe Y axismotor 48 Replacethe V axismotor 49 ReplaceM axismotor 50 Replacethe timingbeltoftheliftmotor ofthebase 51 ReplacePC...

Страница 4: ...Safety Precautions BeforeUse WARNINGS and CAUTIONS stated below are intended to protect the individual from injuries andavoiddamagetomachines...

Страница 5: ...Specification Operating Parameters Operating Environment Applications...

Страница 6: ...IQ OQ PQDocuments IQDocuments...

Страница 7: ...OQ Documents...

Страница 8: ...PQ Documents...

Страница 9: ......

Страница 10: ...Accessories Installation 1 2 3 4 5 7 6 8 9 10 11 BeforeInstallation...

Страница 11: ...System Overview...

Страница 12: ...dge PleaseinstalltheTipandTubeaccordingto theinstructionsofextractionkitusermanual Pleaseinsertthefrontendofthecartridgeintothe spacebelowthefixingplateoftheCartridgeRack W5 Elution Tube W1 W2 W3 W4 W...

Страница 13: ...calTime Step2 SettheInstrumentNickname GotoPage15 Step3 NetworkConnectionSettings GotoPage15 Step4 TestPiston PleaserefertoPistonTestchapterforinformation abouttheoperation Step5 TestHeater Pleaserefe...

Страница 14: ...Installation...

Страница 15: ......

Страница 16: ...otocols Maintenance Eject Tip ExecuteExtraction Executequickrunwith selectionofpre saved protocols SystemMaintenance Functions Overviewofthelatest runswithbarcodes SystemSettings StatusColumnIcons Pan...

Страница 17: ...loadingthereagents cartridgesandtips seepage5andsettherequiredparameterswithout openingthedoor Afterclosingthedoor pressSTARTtostartoperation PlungedUpwardfrom theLowerEdgeofthe FrontDoor TheFrontDoor...

Страница 18: ...lease read the security information to correctly stop the machine whenanaccidenttakesplace Whenanemergencysituationoccursandthemachineis operating pleasepressthestopbuttonoropenthefront doortostopthem...

Страница 19: ...loftheMagCore Kitandputconsumablesintothemachine PressStarttogotothenextstep ToSelectUserandScanBarcodes SeePage12 PressNexttochoosethecodenumber Pleaseconfirmthereagentsetcodenumbertobe usedintheextr...

Страница 20: ...Selecttheparametersthatyouwanttosaveshown inthebluearea SavedProtocoloptionsavesupto sixrecords PressSaveProtocoltosavethecustomized parameters PressBacktoconfirmyoursettings AfterloadingtheTipsandCa...

Страница 21: ...LIMSintegrationdata Selectthisiconifyouwanttoaddoreditauser information Instrumentprovidesuptosixrecords Editnameonthenameblockasshowninthe figure PressEnterwhenfinishediting Pressthenameblockyouwantt...

Страница 22: ...alblocktorescan ScanSample ElutionTube ScanKit Lot SelectScanSampleorScanElutionTube Thesystemwillaskyouifyouwanttodeleteall thebarcodedatastoredbefore PressExecuteto deleteit DeletionCompleted Youcan...

Страница 23: ...changeisfinished Pauseand Abort Youcanpauseorabortthecurrentextraction whiletheprogramisinprogress PressthePause buttontopauseatanytime andthemachinewill immediatelysuspendoperation Thisbuttonis useda...

Страница 24: ...t port WhenusingLIMSdatatransfer youneedto firstestablisha21 in connectionwiththeIT stafftodeterminethefirewallofyourPC When transmittingasaLIMSdata weoperateonthe internalnetwork Aftersettingthenetwo...

Страница 25: ...USBFlashDrivetoFAT32 2 AccesstoInformationThrough InternetConnection Obtainingdataviainternetconnection We provideFTPprotocolasameansofdata transmission YoucanuseanyFTPclientsoftware Gettheinformation...

Страница 26: ...eriodicallytoensurethesystemstatusisalways good PleaseSelectReplaceO Ringbutton 1 PleasedisassemblethedamagedO Ring 2 ReplaceanewO Ring 3 GreasingtheO Ring andperformthePiston Test ThePistontestinclud...

Страница 27: ...settheTipHolderandtryitagain 5 Pleasecheckwhethertheliquidlevelsofalltips areconsistentwitheachother Iftheliquidlevels ofalltipsarenotconsistentwitheachother pleasechecktheO Ring Pleaserefertothe Repl...

Страница 28: ...easeadd1mlwatertotheSampleTubeand putitinW1oftheT Rack 3 PleaseselecttheTestW4Tip 4 Pleasecheckwhethertheliquidlevelsinalltips areconsistentwitheachother Iftheliquidlevels arenotconsistent pleasecheck...

Страница 29: ...h70 alcohol 2 PleasecleanthePiercingNeedleswiththecloth Warning ThetipsofthePiercingNeedles areextremelysharp Pleasebe carefulwhenyoucleanthem Ifthesystemisstoppedfrompowershortageor otherabnormalcond...

Страница 30: ...ownon thethermometerisconsistentwithwhat sshown onthescreen Theacceptabletemperaturerangeis65 5 Cor 90 5 C PleaseSelecttheSterilizationButton PleaseselectthesterilizationtimeandpressStart button Warni...

Страница 31: ...eroperations aftertheiconofUSBFlashDrivedisappears PleasesavethedataintheUSBFlashDriveand transfertocomputer orthedataintheUSBFlash Drivemaybeoverwrittenlater FilePath USBFlashDrive AlarmLog datalog C...

Страница 32: ...rytime YoucanbuydisposableWasteBoxpaperbags BinBags YoucanusetheUSBtoupdatethesystem Pleasecopythedownloadedprogramtotheroot directoryoftheUSBFlashDrive Theninsertthe USBFlashDriveintotheUSBPortofthem...

Страница 33: ...Replace Fuse Please use the specified type of fuse tominimizetheriskofburning...

Страница 34: ...replacement and advanced machine calibration Only trained engineers can perform the above operations Engineers recommended maintenance frequency Frequency of use Maintenance cycle Less than 20 times...

Страница 35: ......

Страница 36: ...Disassemblethehousing 1 Loosen the two bottom screws to about 3mm...

Страница 37: ...2 Remove the remaining eight screws and take off the lid...

Страница 38: ...3 Move the cartridge rack module inward and loosen the two screws to about 3mm Move the outlet metal sheet inward 3mm...

Страница 39: ...ove the three screws on each side at the bottom of the case 5 Move the sliding door upward to avoid the housing is stuck by the door sensor bar 6 Remove the case by pulling out from the back of the ma...

Страница 40: ...Axisdirections V axisdirection Y axisdirection M axisdirection V axisdirection X axisdirection...

Страница 41: ...Replace the UV lamp 1 Loosen the two screws of the protection metal sheet and take off the sheet 2 Replace with a new UV lamp module and lock back all the parts...

Страница 42: ...ReplaceLEDlight 1 Remove the LED light from the top panel 2 Install a new LED light and hold it with cable ties...

Страница 43: ...Replace RGB light 1 Remove the four screws in the back of the logo plate 2 Take off the RGB light and the logo plate Replace with a new RGB light and lock back all the parts...

Страница 44: ...he screw on top of the fault piston 2 Remove the eight screws on the metal sheet 3 Remove the metal sheet 4 Disassemble the fault piston then install a new one 5 Screw back the top screw of the piston...

Страница 45: ...ace the ejector rod module 1 Remove the screws on top of the ejector rods on both sides 2 Remove the springs 3 Take out the ejector rod downward Replace with a new ejector rod and screw back the top s...

Страница 46: ...en the front door and take out the waste box cartridge rack and T rack 1 Remove the middle screw 2 Remove the temperature probe 3 Remove the four screws on heater module Install a new heater module an...

Страница 47: ...Replace the M axissensors Open the front door and take out the waste box cartridge rack and T rack 1 Remove the wires connected with the sensors 2 Remove the two screws on each sensor...

Страница 48: ...ReplacethesensorsofV Y axis 1 Remove the wires connected with the sensors 2 Remove the two screws on each sensor...

Страница 49: ...Replace the sensor ofX axis 1 Remove the wire connected with the sensor 2 Remove the two screws on the sensor...

Страница 50: ...ReplacetheX axismotor belt 1 Remove the three screws of the metal sheet 2 Remove the two screws of the metal plate from under the instrument 3 Remove the metal plate then replace with a new motor belt...

Страница 51: ...eplace the Y axismotor 1 Unplug the connector of the Y axis with the PCB panel 2 Loosen the stop screw to about 1mm on the coupling 3 Remove the four screws of the motor Replace with a new Y axis moto...

Страница 52: ...ReplacetheV axismotor 1 Unplug the connectors of the V axis 2 Remove the three screws of the axle sleeve 3 Remove the four screws of the motor...

Страница 53: ...tor 1 Remove the four screws on the magnetic module and take out the module 2 Unplug the power connector of the lift motor 3 Remove the four fixation screws of the motor 4 Remove the two stop screws o...

Страница 54: ...the module 2 Unplug the power connector of the lift motor 3 Remove the two screws of the reinforced metal sheet of the motor 4 Remove the two screws of the bearing at the lateral grooves 5 Remove the...

Страница 55: ...Replace PCB 1 unplug all the plugs on PCB 2 unscrew the five screws panel 3 Remove the PCB and replace with a new PCB panel...

Страница 56: ...Replacetouchpanel 1 Remove the instrument case 2 Loosen the four screws and remove the fixed blocks 3 Remove the HMI...

Страница 57: ...Replace PLC 1 Unplug all the plugs on PLC 2 unscrew the two screws on PLC 3 Remove the PLC and replace with a new one...

Страница 58: ...Replacepower supply 1 Loosen the four screws of power supply 2 Remove the four screws inside the power supply NOTE Please contact RBC Bioscience for further questions regarding power supply replacemen...

Страница 59: ...Replace Solid StateRelay SSR 1 Remove the two screws on SSR Remove the SSR and replace with a new one...

Страница 60: ...Electrical controlandengineeringsoftware...

Страница 61: ...Main board configuration...

Страница 62: ...tware update tool EasyClient from the link below and install https download rbcbioscience com MagCore C2 AE MagCore C2 AE 20Automated 20Nucleic 20Acid 20Extractor MagCore 20SUPER Software EasyDownload...

Страница 63: ...PLC marked in frame plug the PLC RS232 connection cable and connect with the computer then turn on the machine power 5 After the machine power is turned on open EasyClient then select write DVZ into...

Страница 64: ...rked in circle then select the PLC software for update the filename extension is dvz 7 Select Local PLC COM Port and COM Port please check COM Port number in device manager select Baud Rate of 9600 bp...

Страница 65: ...the downloading progress takes about 10 minutes 9 After the download is completed turn off the power turn the switch from Stop to Run on PLC marked in frame unplug the PLC RS232 connection cable the...

Страница 66: ...10 Go to System Status and check the PLC version...

Страница 67: ...ot directory of USB flash drive insert the USB drive to the USB port The HMI software update interface will open automatically after USB flash drive is detected tap Download 2 Enter password 111111 si...

Страница 68: ...t the HMI software for update The filename is PLUS II HMI 6 numbers cxob the file extension is cxob and the numbers indicate software version 4 Tap Download then reboot the machine Unplug USB flash dr...

Страница 69: ...5 Go to System Status and check the HMI version...

Страница 70: ...MagCore C2 AE MagCore C2 AE 20Automated 20Nucleic 20Acid 20 Extractor MagCore 20Plus 20II Software 2 There are 3 em files in the folder please open the file em2 type the machine s S N and save you ca...

Страница 71: ...s em0 em1 and em2 to the root directory of a FAT32 formatted USB Flash Drive 4 Tap Maintenance tap next page then insert USB Please tap Close when you see a device detected pop up 5 Tap Program Update...

Страница 72: ...6 Tap Confirmation when the program update is complete 7 Go to System Status and check the program version...

Страница 73: ...he motor is not functional or the block plate of the sensor is at wrong position Solutions 1 Check whether the motor is functional 2 Check whether the cable has dropped off 3 Adjust the position of th...

Страница 74: ...nected to the power of the motor 3 Replace the main board 4 Replace the motor module 10 Y_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collid...

Страница 75: ...nnected to the power of the motor 3 Replace the main board 4 Replace the motor module 15 V_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor colli...

Страница 76: ...fer from the Encoder coordinate Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 3 Replace the main board 4 Replace t...

Страница 77: ...AutomatedNucleicAcid Extractor Model PlusII InputRaitng 100 240V 50 60Hz Max 4 5AMax 450W RBCBioscienceCorp 3F No 132 Lane 235 BaoqiaoRd XindianCity Taipeicounty23145 T aiwan R O C...

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