JSA2200AJ 3
5/1316
SETUP INSTRUCTIONS
Failure to follow these Setup Instructions may result in serious injury or death, and/or property damage.
WARNING
1. Refer to the exploded view drawing on page 6 and 7 to identify jack components.
2. Feed the black hose (#64) and orange hose (#63) coming out of the bottom of the handle-2 (#63) through the handle-1 (#52) while at the same time
lining up the hole in the handle-1 (#52) with the hole in the handle connector (#55). Secure them together with the screw (#54).
3. Thread two nuts (#53) all the way on the bottom of the tie rod (#50). Thread the bottom of the tie rod all the way inside the slotted pin (#49). Now tighten
one nut (#53) down on top of the slotted pin (#49) and tighten. Slip the spring (#51) down on the tie rod (#50). Insert the tie rod (#50) through the bottom of
the bracket that is welded to the handle-1 (#52) so that the spring is trapped between the bracket and the nuts (#53) that are tightened against the slotted
pin (#49). Compress the spring until the cross hole in the tie rod (#50) is visible on the other side of the welded bracket and install the R-Pin (#71) through
the hole.
4. Thread another nut (#53) all the way on the tie rod (#56). Hold the handle lock (#58) down and away from the t-handle-2 (#60) while simultaneously
threading the tie rod (#56) nut onto the tie rod (#50).
5. Raise the handle lock (#58) up so the slotted pin (#49) does not come in contact with any of the three holes in the handle position seat assembly (#7).
Remove the screw (#73) from the handle socket (#11). Insert the handle-1 (#52) in the handle socket (#11) while simultaneously inserting the slotted pin
(#49) in the handle socket (#11) guide holes. Make sure the hole in the lower portion of the handle-1 (#52) aligns with the threaded hole in the handle
socket (#11) and secure them together with the screw (#73). Move the handle up and down while simultaneously pulling the handle lock down so the slotted
pin (#49) will engage with any of the three locking holes in the handle position seat assembly (#7). Make sure the slotted pin will engage all three holes. It
might be necessary to adjust the threaded connection between tie rods (#50 and #56) in order to get proper engagement. After final adjustment, tighten the
nut (#53) to secure the connection.
6. There are two air hoses that must be firmly inserted into the couplers (#48A and #48B). The orange hose (#63) fits in the coupler (#48B) while the black
hose (#64) fits in the coupler (#48A).
7. Install the air quick disconnect of your choice in the cross valve (#65). Put at least two wraps of pipe dope tape around the disconnect threads before
installation to prevent air leaks.
8. Install the bracket assembly (#77) on the handle-1 tube in the position as shown on the cover of the Owner’s Manual and secure the adaptors in the bracket
holes using the R-Pins (#69).
9. Due to the vacuum release system design of this jack, the jack’s hydraulic system very rarely becomes air bound. Indication of an air bound system is a ram
that does not rise smoothly. In some extreme case of an air bound system, air can be purged by following this procedure:
PURGING AIR FROM THE HYDRAULIC SYSTEM:
a. Raise the ram (#32) to maximum height and then lower it all the way down following the activation directions on top of the handle.
b. Repeat step 'a' until all the air is purged out of the system.
OPERATING INSTRUCTIONS
1. Become familiar with the identification and function of the operating jack components.
a. The ram (#32) is the shaft that comes out of the jack when you rotate the air lever to the right.
b. The ram (#32) is equipped with an extension screw which can be unscrewed to extend from the ram if there is not enough hydraulic stroke to raise
the load to the desired height. If additional height is required, extension adapters can be inserted in the hole on top of the extension screw.
c. Larger diameter saddles can be inserted in the extension screw when requiring a larger diameter saddle surface.
2. Chock the vehicle's tires that will not be lifted off the ground prior to lifting the vehicle and if available, apply the emergency brake or any other method
of braking.
3. Position the jack at the designated lift point. Estimate the required ram travel to raise the vehicle to the desired height. If the desired vehicle height exceeds
the entire ram travel, unscrew the extension screw to make up the difference and add an extension adapter if necessary.
Failure to follow these Operating Instructions may result in serious injury or death, and/or property damage.
WARNING
JSA2200AJ
22-TON
CAPACITY
AIR/HYDRAULIC TRUCK JACK
