Page
18
of
63
5.
Re-attach the Battery Leads as shown in section 9.3.
6.
Remove the Battery Leads and Replace as shown in section 9.3
7.
Replace the Fuse as shown in section 9.12
8.
Replace the Limit Switch Block
–
See section 9.7
9.
Replace the PCB
–
See section 9.2
10.
If voltage is below 12V. Replace the Batteries
–
See Section 9.3
11.
See section 9.2 on PCB replacement.
12.
See section 9.7 on Limit Switch Block replacement.
13.
See section 9.14 on Toggle Switch replacement.
Hoist doesn’t
charge
Dock the Hoist correctly (ensure the beak is making contact with the Dock) to determine if the Hoist
will charge, if the display does not show “charging” or the LED does not flash orange, follow the
Troubleshooting Guide below.
Troubleshooting Guide
1.
Check the Charger is turned on at the power supply
–
the charging unit LED should show a
steady green light when turned on, and flashing orange when the Hoist is charging.
2.
Check Charger wiring for damage, e.g. cuts and breaks.
3.
Check Voltage and Current through the Charging Dock.
4.
Check the Charging Beak is not damaged, e.g. Cracks, breaks, Contact Strips are intact.
5.
Check Charging Beak wiring from the beak to the PCB for damage or disconnection.
6.
Check PCB for damage near the Charging Beak connection point, e.g. blown components.
7.
Check the Batteries output using a Battery Tester.
8.
Replace Charging Beak
9.
Replace Charger
10.
Replace PCB
Action Guide
1.
Turn the Plug Switch at the wall on.
2.
Replace Charger Assembly. See Installation Manual for Charger installation.
3.
Use a Voltmeter and Ammeter to determine the Voltage and Amps of the Charging Dock, the
voltage should show 24VDC. Amperes should show 1A. If there is no Voltage or Current
running through the Charger, check the Fuse in the Plug. Replace if necessary. If there is no
fault to be found, replace the Charging Doc Unit. See the Installation Manual to install
Charger
4.
Replace the Charging Beak. See Section 9.11
5.
If the wire is damaged, replace the beak (see section 9.11), if wiring is disconnected from
board, re-connect correctly (see section 9.11)
6.
Replace the PCB
–
See section 9.2
7.
If Batteries or non-responsive, replace the batteries.
8.
See section 9.11 for Charging Beak replacement.
9.
See Charger Installation within the Installation Manual.
10.
See section 9.2 on PCB replacement.
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