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MacDonald Steel Limited

BREWERY SYSTEMS DIVISION

REV 00

CAUTION: WEAR SAFETY GOGGLES WHILE OPERATING THIS MACHINE.

HANDLE ALL CLEANING SOLUTIONS ACCORDING TO
MANUFACTURER’S INSTRUCTIONS AND WEAR PROTECTIVE
EQUIPMENT AS REQUIRED.

NEVER PLACE HANDS OR OTHER OBJECTS INTO MACHINE WHILE
DOOR IS OPERATING.

DO NOT LIFT DOOR DURING CYCLE; STOP MACHINE FIRST.

DO NOT HOLD BOTTLE WHILE MANUALLY CROWNING.

DISCONNECT AIR, C02, BEER AND POWER BEFORE SERVICING.

Содержание HDP Deluxe DFC4

Страница 1: ...MacDonald Steel Limited BREWERY SYSTEMS DIVISION 1 REV 00 DELUXE FILLER CROWNER MODEL DFC4...

Страница 2: ...ES DO NOT HOSE OR SPRAY THE FRONT PANEL NEVER PLACE HANDS OR OTHER OBJECTS INTO MACHINE WHILE DOOR IS OPERATING DO NOT LIFT DOOR DURING CYCLE BEFORE SERVICING DISCONNECT AIR C02 BEER AND POWER WEAR SA...

Страница 3: ...n for setup cleaning and troubleshooting Adapters are available for filling cans and various size bottles Fill from top nozzles available as an alternative to fill from bottom OPERATING REQUIREMENTS C...

Страница 4: ...e for each head these switches control the pressure for the Co2 pressure and the vacuum draw VENT CONTROL Stainless steel flow controls one for each head located at the lower left side of the machine...

Страница 5: ...this is without bottles in place and to scroll through the various functions as described below To change values such as crown time the number of purge cycles CIP times etc when the appropriate screen...

Страница 6: ...Donald Steel Limited BREWERY SYSTEMS DIVISION 6 REV 00 MACHINE SETUP After unpacking the machine the Co2 fitting fill tubes and drain fittings must be attached Installing the air regulator Co2 connect...

Страница 7: ...machine which is used to connect the beer manifold and the Co2 line together for cleaning CIP The tee fitting on the jumper has been left blank attach an appropriate connector to it depending on the...

Страница 8: ...he heads operate slowly The fill tubes are threaded on one end Carefully screw the tube onto the head Align the tube by slightly bending them if necessary to be centered in the bottle opening If neces...

Страница 9: ...ase small bottle large bottle HEAD TULIPS The filling head has a removable tulip which is used to center and seal the bottle The tulip is comprised of three parts an upper piece which seals against th...

Страница 10: ...e is pressed into the fill head and a very small amount of 2 part epoxy is applied to seal and hold in place This tube is not designed to be removed The vent tube can be removed by following the instr...

Страница 11: ...ew Once the locknut is loose back off the set screw holding the vent tube in place Twist and pull down on the tube to remove it from the filling head Insert the new vent tube into the head and tighten...

Страница 12: ...increase flow but do not allow foaming during filling Flow controls on the DFC4 NOTE During CIP mode open these controls fully C C W to allow maximum flow of cleaning solutions and rinse water DRAIN...

Страница 13: ...door cylinder proximity switch is opposite PROXIMITY REED SWITCHES There are reed switches mounted on the air cylinders for door closed head up shuttle forward and back These switches close when the c...

Страница 14: ...e of the head Use the Manual Control menu to manually operate the crowning heads Reduce the air pressure to 5 PSI or less so the heads operate slowly With the head in the down position use a large wre...

Страница 15: ...further into the head and results in a tighter crown If adjusted too deep the bottles will stick in the crowning head Only make adjustments in small increments at a time Adjusting the Crown 1 Loosen t...

Страница 16: ...roximity switches Also the number of fills per head and the total fills is recorded To enter this mode press the Manual Control On button Once in this mode no other operations are possible A message o...

Страница 17: ...s changes the value for zero There is a limit hard coded into the computer for this calibration value If you cannot zero the pressure switch using these buttons the pressure transducer is defective an...

Страница 18: ...while operating the crowners manually Cycle Fill Time These timers show the current cycle and fill times and are only used for comparing and maximizing cycle times Stop Buttons The Stop buttons are us...

Страница 19: ...n detected By increasing the delay time the fill height in the bottle can be increased The amount of increase is determined by the flow rate as this is a timer CAUTION Too much delay time will cause p...

Страница 20: ...r vacuum set point to be reached It is also used as a timer to clear a bridge prior to the purge cycle If the set point cannot be achieved during this time the cycle aborts and the head returns to the...

Страница 21: ...sure in the bottle is equal to the open psi setting the valve opens allowing product to flow into the bottle To check the tank pressure a bottle or can must be placed in the left hand 1 filling statio...

Страница 22: ...sure set point for proper fobbing When bottles fill to proper level and fob turn on the auto crown Slowly open the flow controls until maximum flow is achieved without foaming When setting up the mach...

Страница 23: ...for a quick rinse of the beer pathway It is not to be used as the main CIP cycle for cleaning the machine The Wash cycle is for a complete CIP of the machine The jumper between the beer manifold and t...

Страница 24: ...ition Place bottles on shuttles Select CIP on display menu Set a wash time between 1 to 30 minutes Push the Wash button on the screen Follow on screen instructions for starting canceling or exiting th...

Страница 25: ...hich inputs and outputs are open or closed on the PLC without having to remove the back cover Also shown are the Co2 Vacuum and Level set points This information is used to determine if certain steps...

Страница 26: ...this time max time as set in Purge Time Possible causes are Co2 regulator set too low broken or missing bottle defective Co2 valve poor seal at fill head leaks in fill lines or defective pressure tran...

Страница 27: ...r the wiring at the fill head breaks the level detection will not function To test the level sensor remove the teflon filling tube from the fill head by unscrewing it remove the bottle from the shuttl...

Страница 28: ...MacDonald Steel Limited BREWERY SYSTEMS DIVISION 28 REV 00 Back view of filler showing location of valves Product Valves Vacuum Valves C02 Valves Vent Valves...

Страница 29: ...ALL CLEANING SOLUTIONS ACCORDING TO MANUFACTURER S INSTRUCTIONS AND WEAR PROTECTIVE EQUIPMENT AS REQUIRED NEVER PLACE HANDS OR OTHER OBJECTS INTO MACHINE WHILE DOOR IS OPERATING DO NOT LIFT DOOR DURI...

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