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262175

Revision A

Troubleshooting Engine Starting Problems

If the windrower

’

s engine is difficult to start, the problem will need to be diagnosed. Follow the instructions in this section

for troubleshooting the windrower

’

s engine.

IMPORTANT:

NOT

tow the machine to start the engine. Towing the windrower can cause damage to the hydrostatic drives.

Use the following table to diagnose problems with starting the windrower

’

s engine:

Table 4.1 Engine Start Troubleshooting

Problem

Solution

Controls are not in the NEUTRAL position

•

Move the GSL to NEUTRAL

•

Move the steering wheel to the locked (centered) position

•

Disengage the HEADER switch

Neutral interlock is out of adjustment

•

Refer to the windrower

’

s technical manual

Fuel not reaching the engine

•

Fill the fuel tank

•

Replace the fuel filter

Old fuel in the fuel tank

•

Drain the fuel tank

•

Refill the fuel tank with fresh fuel

Water, dirt, or air in the fuel system

•

Drain, flush, fill, and prime the fuel system

Improper type of fuel in the fuel tank

•

Drain the fuel tank

•

Refill the fuel tank with the correct type of fuel

Crankcase oil too heavy

•

Replace with recommended oil

Low voltage output from the battery

•

Test the battery

•

Check the battery

’

s electrolyte levels

Poor battery connection

•

Clean and tighten loose battery connections

Faulty starter

•

Refer to the windrower

’

s technical manual

Wiring is shorted or the circuit breaker is
open

•

Check the continuity of the wiring and the breaker; manually reset
the circuit breaker

Faulty fuel injectors

•

Contact a MacDon Dealer or MacDon Product Support

Aftertreatment error on start up

•

Check diesel exhaust fluid (DEF) coolant hose routing, ensure the
coolant pressure lines, marked with red cable ties, are connected
together, and not crossed with the return line.

PERFORMING PREDELIVERY CHECKS

Содержание M2170

Страница 1: ...M2170 and M2260 Windrower Unloading and Assembly Instructions North America 262175 Revision A Original Instruction The Harvesting Specialists...

Страница 2: ...tion in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied...

Страница 3: ...ard mode The designations right and left are determined by which direction the Operator is facing The Operator is considered to be looking cab forward when they are facing the drive wheels and engine...

Страница 4: ......

Страница 5: ...tep 38 3 8 Positioning Mirror Arms 39 3 9 Installing Slow Moving Vehicle Signs 40 3 10 Replacing Speed Identification Symbol Decal For Windrowers used in the United States of America only 42 3 11 Inst...

Страница 6: ...nd Activating Bluetooth Feature 91 4 3 Checking Manuals 93 4 4 Performing Final Steps 94 Chapter 5 Attaching Headers to Windrower 95 5 1 A40DX Auger Header 95 5 1 1 Attaching Forming Shield to Windrow...

Страница 7: ...figuration Quick Coupler Connections 211 Rotary Disc Only Configuration Hard Plumbed Fittings 213 Rotary Disc Only Configuration Quick Coupler Connections 216 5 5 4 Detaching R1 Series Rotary Disc Hea...

Страница 8: ......

Страница 9: ...y Alert Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine 1000915 Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT...

Страница 10: ...l result in death or serious injury WARNING Indicates a potentially hazardous situation that if it is not prevented could result in death or serious injury It may also be used to alert you to unsafe p...

Страница 11: ...e footwear with slip resistant soles Protective glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment In addition take the following precaution...

Страница 12: ...the functionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the...

Страница 13: ...or hoses by using tapes clamps cements or welding The hydraulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions 1001207 Figure 1 9 Hyd...

Страница 14: ...essary Ensure that the tire is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to...

Страница 15: ...clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda and water then rinse...

Страница 16: ...elines apply to plasma cutting or any other high current electrical operation performed on the machine IMPORTANT Ensure that the windrower is parked on a level surface the ignition is turned off and t...

Страница 17: ...ns Proprietary ECM Connector B Location On the engine To disconnect the connectors pull the rubber boot off of the cover unlock the latch and undo the main over center latch Remove strain relief bolts...

Страница 18: ...pressing the connector in 1017628 A Figure 1 22 Chassis Relay Module Chassis relay module A Three connectors P240 P241 and P242 Location Outside the left frame rail near the batteries 1017657 A Figure...

Страница 19: ...rs C25 and C26 Location Under the center of the frame just behind the front cross member NOTE To disconnect circular Deutsch connectors rotate the outer collar counterclockwise IMPORTANT To connect ci...

Страница 20: ...he Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket water heat...

Страница 21: ...sends this voltage to the electronic unit injectors Do NOT touch the harness connector for the electronic unit injectors while the engine is operating Failure to follow this instruction could result i...

Страница 22: ...ke extra precautions before operating the controls They are usually yellow 1000694 Figure 1 26 Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are mi...

Страница 23: ...trailer onto level ground Block the trailer wheels 3 Set the forklift s forks to the widest possible setting 1016187 A B C C Figure 2 1 Windrower on Trailer 4 Position the forklift so that it is on th...

Страница 24: ...damage Check the rest of the shipment for missing parts 11 In case of shipping damage or missing parts confirm that the serial number matches the one written on the shipping manifest If it does contac...

Страница 25: ...1014559 A C B Figure 3 1 Left Step Shipping Position 1 Locate the left cab forward steps Remove and discard stop bolt and nut A 2 Loosen pivot bolts B securing steps C 1014555 A B C 1014555 A B C 101...

Страница 26: ...ge that contained this manual One set of ignition keys A MD 134717 One Speed Identification Symbol 30 mile h B MD 208900 NOTE This decal will only be used if the windrower will be used in the United S...

Страница 27: ...1B 1 1 A B B A 2 3 J C D E F G H K Figure 3 5 Parts Supplied in Tool Box NOTE The tool box contains the parts needed to set up the walking beam and caster wheels and to install the windshield access s...

Страница 28: ...ACHINED 2 2 202898 DAMPENER ANTI SHIMMY 4 3 135296 KEY 2 A 136455 BOLT HEX HD M16 X 2 X 85 8 8 AA3L 2 B 152520 NUT HEX FLG TECH LK M16 X 2 10 AA1J 2 C 136366 BOLT HEX HD TFL M24 X 3 X 60 10 9 AA1J 4 D...

Страница 29: ...r the drive wheels Table 3 2 Parts Supplied in Cab Ref Part Number Description Quantity Slow moving vehicle signs B are shipped with two nuts A two washers C and two bolts D attached to each sign A 15...

Страница 30: ...5 Confirm windshield access step A was shipped attached to railing 6 In most cases caster wheels B are shipped partially installed on the windrower If they were shipped detached from the windrower ret...

Страница 31: ...leared the area 1 1 3 4 5 2 1 Figure 3 8 Parts Required for Caster Wheel Installation 1 Clear all bystanders from the area 2 Retrieve both caster wheels 1 Make sure each wheel spindle has three washer...

Страница 32: ...Y the windrower s frame 6 Raise the windrower approximately 152 cm 60 in off of the ground Place suitable stands under the drive wheel legs and the rear frame Lower the windrower onto the stands so th...

Страница 33: ...p 2 page 23 13 Place anti shimmy arm B left assembly shown onto the spindle and washer A NOTE Ensure that the arm is positioned so that there is no clearance at the top and bottom of the walking beam...

Страница 34: ...wheel assembly IMPORTANT The windrower must be supported with stands while the drive wheels are being installed 1 Clear all bystanders from the area A Figure 3 14 M20 Wheel Nuts MD 205397 2 Retrieve...

Страница 35: ...1022892 A C B Figure 3 17 Drive Wheel Ready for Installation 6 Position lifting device A under the wheel as shown Raise the wheel slightly 7 Position the wheel against the wheel drive hub so that air...

Страница 36: ...compound to the stud threads Do NOT overtighten the wheel nuts 10 Torque the drive wheel nuts to 510 Nm 375 lbf ft Follow the tightening sequence shown in the illustration IMPORTANT Only use lug nuts...

Страница 37: ...area 1022868 B A C Figure 3 20 Windrower Right Leg Supported 2 Using a forklift lift the front of the windrower Use stand A or an equivalent to support the front of the windrower so that right drive...

Страница 38: ...1022808 A B Figure 3 23 Slide Hammer 7 Adjust the lifting device s lift height until pin A is loose Use slide hammer B MD 209816 to extract the pin from the front of the frame NOTE Use of a special to...

Страница 39: ...e 9 Move the leg outward to expose hole A in the frame 1022811 A B Figure 3 25 Leg Pin 10 Align the holes at the pin locations Use slide hammer B to reinstall pins A If necessary adjust the jack to pr...

Страница 40: ...the pins with M20 x 500 leg pin bolts A washers B and M20 nuts C 12 Tighten nuts C to 136 Nm 100 lbf ft 13 Lower the pallet jack Remove the pallet jack from the work area 14 Support the windrower with...

Страница 41: ...TE If you previously installed the caster wheels 3 3 Installing Caster Wheels page 23 then arms 1 and 2 and keys 4 are already installed 1 2 3 4 G A B C D E F Figure 3 27 Walking Beam Parts Supplied i...

Страница 42: ...HEX FLG TECH LK M16 X 2 10 AA1J 1 G 136473 NUT HEX THIN M16 X 2 05 AA1J 2 1022900 Figure 3 28 Windrower Supported 3 Using a forklift lift the windrower so that the caster wheels are not bearing the w...

Страница 43: ...sion B can be in one of three working positions In general a narrower caster tread width is better suited for smaller headers while a wider caster tread width reduces the amount of crop trampled by th...

Страница 44: ...m the center of the windrower as shown 13 Lower the windrower to the ground A J F G E D H B C Figure 3 35 Anti Shimmy Arm Left Side 14 If the windrower already has casters installed a Remove and retai...

Страница 45: ...e hardware yet 17 Rotate the caster so that arm D is aligned with the walking beam 1016210 A C B D Figure 3 38 Anti Shimmy System Left Side 18 Attach the rod ends of the anti shimmy dampeners to the a...

Страница 46: ...rm Remove packing materials B from the step and the railing A Figure 3 40 MD 136209 2 Retrieve three M10 screws A MD 136209 from the toolbox 1016246 A C B Figure 3 41 Windshield Access Step Installed...

Страница 47: ...ield Position 1 Loosen retaining nut A and pivot nut B on support arm C Swivel the support arm cab forward by 90 IMPORTANT Do NOT allow any wiring harness to get caught in the swivel mechanism D 2 Tor...

Страница 48: ...er drivers know that the windrower is not capable of moving at a high speed The signs will need to be installed on the windrower A C D 1 B Figure 3 43 SMV Signs 1 Retrieve both SMV signs 1 from inside...

Страница 49: ...the right mirror arm attach sign A to bracket B using two bolts C washers D and nuts E IMPORTANT Ensure that the SMV sign does NOT cover the brake light 4 On the left end of the walking beam attach si...

Страница 50: ...A Figure 3 45 SIS Decal USA Only 1 Retrieve 30 mile h decal A MD 208900 from the document package that contained this manual 1019824 A Figure 3 46 SIS Decal USA Only 2 Locate the already installed spe...

Страница 51: ...windrower with an auger or rotary disc header skip this procedure 1 On one of the following tables locate the draper header that be will paired with the windrower and check if any ballast kits are re...

Страница 52: ...ry 1 1 Bar or Turf 159 23 D225 7 6 m 25 ft single reel double knife short knife guards hydraulic triple delivery Base short knife guards hydraulic triple delivery B6047 1 1 Bar or Turf 159 23 D230 9 1...

Страница 53: ...B6054 Required Drive Wheel Tire Type Pressure kPa psi D241 12 5 m 41 ft double reel double knife short knife guards center delivery plumbing for upper cross auger Transport B6047 1 1 Bar or Turf 241 3...

Страница 54: ...rf 241 35 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Bar 200 29 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Turf 241 35 D130XL 9 1 m 30 ft single reel double knife...

Страница 55: ...se 1 1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport B6047 1 1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport upper cross auger v...

Страница 56: ...to use refer to Lubricants Fluids and System Capacities page Follow this procedure to add grease to a fitting a Wipe the grease fitting with a clean cloth b Inject grease into the fitting with a greas...

Страница 57: ...ry checklist contains all the features of the machine that require inspection Perform the final checks and adjustments listed on the Predelivery Checklist page 255 the yellow sheet attached to this in...

Страница 58: ...rm that the serial numbers match the shipping manifest or work order 4 1 2 Checking Engine Air Intake The engine air intake must be clear and all its components properly secured for the engine to work...

Страница 59: ...are secure Clamps B are secure when screw tip C extends beyond the housing and Belleville washers D are almost flat 4 1 3 Checking and Adding Engine Oil The engine oil level will need to be inspected...

Страница 60: ...rclockwise to unlock it Remove the cap 6 Use a funnel to add oil to the crankcase For information on the oil specifications refer to the inside back cover IMPORTANT Do NOT overfill the crankcase with...

Страница 61: ...ulic oil level is too low add hydraulic oil to the reservoir Adding hydraulic oil 1019326 A B Figure 4 10 Hydraulic Oil Filler Neck and Breather Tube 4 To add hydraulic oil to the hydraulic oil reserv...

Страница 62: ...p as needed 4 Turn drain valve A by hand 1 1 2 to 2 turns clockwise until it is tight 5 Dispose of the fuel in a safe manner 4 1 6 Checking And Adding Engine Coolant Coolant is cycled through the engi...

Страница 63: ...OLD line B c Replace cap A 4 1 7 Checking Engine Gearbox Lubricant Level and Adding Lubricant M2170 Windrowers Ensure that the gearbox lubricant level is correct in order to maximize the service life...

Страница 64: ...k cover 1033127 A Figure 4 16 Gearbox Lubricant Check Plug 5 Replace oil level check plug A and the breather cap and tighten both 4 1 8 Checking Engine Gearbox Lubricant Level and Adding Lubricant M22...

Страница 65: ...e breather cap B and add lubricant until the lubricant level reaches the FULL line on the dipstick NOTE For oil requirements refer to the inside back cover 5 Replace dipstick A into the gearbox and pr...

Страница 66: ...ls If the normal starting circuitry is bypassed the machine can start while the drive is engaged and potentially start moving Do NOT start the engine from any other position except the operator s seat...

Страница 67: ...Controls 3 Move GSL A into PARK C 4 Turn the steering wheel until it locks IMPORTANT Do NOT attempt to force the wheel out of the locked position or damage to the steering system may occur NOTE The s...

Страница 68: ...o check the hydraulic oil temperature swipe right on home page area B until the page displays hydraulic oil temperature C IMPORTANT Do NOT operate the starter for longer than 15 seconds at a time If t...

Страница 69: ...to stay running This is the engine s warm up mode The throttle will be unresponsive while the engine is in warm up mode Warm up mode lasts between 30 seconds and 3 minutes depending on the ambient te...

Страница 70: ...Old fuel in the fuel tank Drain the fuel tank Refill the fuel tank with fresh fuel Water dirt or air in the fuel system Drain flush fill and prime the fuel system Improper type of fuel in the fuel ta...

Страница 71: ...und 1007544 A B C Figure 4 25 Drive Wheel Hub 2 Rotate the wheel drive so that the imaginary line running through plugs A and B and hub center C is parallel with the ground as shown 3 Shut down the en...

Страница 72: ...5 Nm 72 lbf in 6 If removed reinstall fill drain plug A Torque the plug to 24 Nm 216 lbf in 4 1 13 Checking Tire Pressure The windrower s drive and caster tires must be inflated to the proper pressur...

Страница 73: ...1 Bar or Turf 159 23 D225 7 6 m 25 ft single reel double knife short knife guards hydraulic triple delivery Base short knife guards hydraulic triple delivery B6047 1 1 Bar or Turf 159 23 D230 9 1 m 30...

Страница 74: ...4 Required Drive Wheel Tire Type Pressure kPa psi D241 12 5 m 41 ft double reel double knife short knife guards center delivery plumbing for upper cross auger Transport B6047 1 1 Bar or Turf 241 35 D2...

Страница 75: ...41 35 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Bar 200 29 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Turf 241 35 D130XL 9 1 m 30 ft single reel double knife tim...

Страница 76: ...1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport B6047 1 1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport upper cross auger vertic...

Страница 77: ...M2170 Windrower R113 R116 4 m 13 ft 4 9 m 16 ft No Conditioner Bar or Turf 138 20 R113 R116 4 m 13 ft 4 9 m 16 ft Steel or Poly Roll Bar 179 26 R113 R116 4 m 13 ft 4 9 m 16 ft Steel or Poly Roll Turf...

Страница 78: ...at base in engine forward mode press the HEADER ENGAGE switch Confirm that the header drive does NOT engage and that the HarvestTouch Display displays LOCK SEAT BASE IN CAB FORWARD 3 With the engine r...

Страница 79: ...ouch Display displays MOVE GSL INTO PARK The engine should NOT turn over If the engine turns over the safety system requires adjustment Refer to the windrower s technical manual for the adjustment pro...

Страница 80: ...A Figure 4 30 HarvestTouch Display Header Disengaged 4 If a header is attached to the windrower confirm that the HarvestTouch Display displays the header disengaged page A NOTE The illustration shows...

Страница 81: ...this feature will need to be verified DANGER To prevent bodily injury or death from the unexpected startup of the machine stop the engine and remove the key from the ignition before leaving the opera...

Страница 82: ...is lit 6 Confirm the following gauges appear Engine rpm C Fuel gauge D Temperature gauge E DEF gauge F 7 Shut down the engine and remove the key from the ignition 4 2 4 Setting Language The language...

Страница 83: ...Display Setup Menu 3 Select DISPLAY A A Figure 4 38 HarvestTouch Display Setup Menu 4 Select LANGUAGE A A B Figure 4 39 HarvestTouch Display Language Page 5 Select a language A 6 To save the changes s...

Страница 84: ...f measurement can be set in the HarvestTouch Display SETUP menu A Figure 4 40 HarvestTouch Display 1 Select MENU A A Figure 4 41 HarvestTouch Display Menu 2 Select SETUP A A Figure 4 42 HarvestTouch D...

Страница 85: ...Select UNITS A A Figure 4 44 Units Page 5 Select a unit of measurement A 4 2 6 Setting Time and Date The time and date can be set in the HarvestTouch Display SETUP menu A Figure 4 45 HarvestTouch Disp...

Страница 86: ...n A A Figure 4 46 HarvestTouch Display Menu 2 Select SETUP A A Figure 4 47 HarvestTouch Display Setup Menu 3 Select DISPLAY A A Figure 4 48 HarvestTouch Display Menu 4 Select DATE TIME A PERFORMING PR...

Страница 87: ...ime Page 6 To change the time select arrows A To switch between 12 hour and 24 hour formats select switch B 7 To save the changes select checkmark C To return to the previous page without saving chang...

Страница 88: ...r tire size and wheel type can be set in the HarvestTouch Display SETUP menu A Figure 4 52 HarvestTouch Display 1 Select MENU A A Figure 4 53 HarvestTouch Display Menu 2 Select SETUP A A Figure 4 54 H...

Страница 89: ...wer is equipped with the power wheel option 7 Disable NARROW TRANSPORT OPTION C 4 2 8 Checking Engine Speed The windrower s engine idle and maximum speeds must be verified DANGER To prevent bodily inj...

Страница 90: ...ration Conditioning Mode The selective catalytic regeneration SCR system is part of the exhaust aftertreatment system The SCR conditioning process can activate any time the windrower is running so lon...

Страница 91: ...ch Display 2 Select EMISSIONS A A B C Figure 4 61 HarvestTouch Display 3 To turn off SCR conditioning inhibit mode select and hold INHIBIT icon A for 3 seconds Highlighted SCR CONDITIONING INHIBIT ico...

Страница 92: ...sists of the following field lights swath lights road lights hazard lights high low beams turn signals and the rotary beacon Any plastic film over these lights will need to be removed All parts of the...

Страница 93: ...with LED lighting remove the plastic film from the LED lighting 2 Rotate the operator s seat to the cab forward position 3 Press FIELD LIGHT switch A 4 Ensure that front field lights B rear field lig...

Страница 94: ...ar red tail brake lights C are functional 6 Press HIGH LOW switch D Ensure that lights B are functional 7 Press TURN SIGNAL switches E on the console Ensure that amber lights F are functional 8 Press...

Страница 95: ...front road lights B and rear red tail brake lights C are functional 12 Press HIGH LOW switch D Ensure that lights B are functional 13 Press TURN SIGNAL switches E on the console Ensure that amber lig...

Страница 96: ...al 17 Press BEACON switch A to shut off the beacons 4 2 11 Checking Horn The horn is a safety device for notifying other people of the windrower s presence The functionality of the horn will need to b...

Страница 97: ...t the light turns on 5 Push the LIGHT switch to DOOR position C Confirm that the light is off 6 Open the door and check that the light turns on Leave the door open 7 Push switch A to OFF position D Co...

Страница 98: ...the A C switch in the ON position for 1 second e Move A C switch C to the OFF position for 5 to 10 seconds f Repeat the A C refresh procedure 10 more times 1015084 A B C D E F Figure 4 70 Climate Con...

Страница 99: ...nd hands free calling 1036513 A C B D Figure 4 72 Radio 1 To verify the functionality of the radio follow these steps a Turn the ignition key to the RUN position b Press POWER button A to turn the rad...

Страница 100: ...appear on screen C c Rotate VOL SEL B to highlight the BT SET menu and press the VOL SEL knob to select it BLUETOOTH ON OFF will appear on screen C d Press the VOL SEL knob to select BLUETOOTH e Rota...

Страница 101: ...anuals in the windrower s manual storage case will need to be verified 1015166 A Figure 4 74 Manual Storage Case Manuals are stored in manual storage cases A behind the operator s seat 1015175 Figure...

Страница 102: ...will need to be installed 1 After the predelivery checks are complete remove the plastic covering from HarvestTouch Display and the seats 2 Remove the Keep This Door Closed sign from the right door A...

Страница 103: ...h it can be useful for crops such as radishes DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ignition before ma...

Страница 104: ...A under the windrower frame as shown A B C Figure 5 4 Forming Shield Secured to Windrower Leg 7 Attach the forming shield to spacer A on the windrower leg using retained clevis pin B and lynch pin C...

Страница 105: ...sides 12 Adjust rear fluffer deflector C to the middle position Loosen handles B if required 5 1 2 Attaching A40DX Auger Header The windrower s lift linkage and center link will need to be connected t...

Страница 106: ...ion A 1022271 A B C Figure 5 7 Header Support 3 Remove hairpin A from pin B Remove the pin from header supports C Repeat this step at the opposite side of the header 4 Start the engine ATTACHING HEADE...

Страница 107: ...uch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in the...

Страница 108: ...ver GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the win...

Страница 109: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 12 Hydraulic Center Link 10 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP A...

Страница 110: ...follows a Pull lever A toward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure...

Страница 111: ...with the lynch pin 1029799 A Figure 5 17 Safety Prop Lever 18 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety prop until the lever...

Страница 112: ...262175 104 Revision A A Figure 5 19 HarvestTouch Display 20 Select FLOAT ADJUST A ATTACHING HEADERS TO WINDROWER...

Страница 113: ...by increments of 1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance NOTE Symbols G and...

Страница 114: ...To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engine and remove the key from the ignition...

Страница 115: ...nd rotate handle B away from the windrower 9 Open cover C Position multicoupler D onto the receptacle Align the pins in the coupler with the slots in handle B and rotate the handle toward the windrowe...

Страница 116: ...ose A from storage location B Connect hose A to knife pressure receptacle C on the frame NOTE Hose quick disconnect C is present only on the following configurations M2170 Windrowers equipped with the...

Страница 117: ...hing A40DX Auger Header Detaching the A40DX electrical and hydraulic connections from the windrower is a simple procedure thanks to the multicoupler There is an additional step to perform if you are s...

Страница 118: ...ve the key from the ignition 1029808 A Figure 5 30 Safety Prop Lever 5 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it then rotate it toward the heade...

Страница 119: ...self aligning center link Release center link latch A 1029799 A Figure 5 34 Safety Prop Lever 9 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to rais...

Страница 120: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Страница 121: ...elf aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 38 Hydraulic Center Link...

Страница 122: ...or is closed 17 Push latch B and pull platform A toward the walking beam until it stops and the latch engages A B Figure 5 40 Header Drive Hydraulics 18 Disconnect header drive hydraulics A and electr...

Страница 123: ...ure 5 43 Multicoupler 21 Remove hose support A from the windrower s left leg 1019408 A Figure 5 44 Hydraulics Hoses in Storage Position 22 Place hydraulics electrical bundle A in the storage position...

Страница 124: ...e always stop the engine and remove the key from the ignition before making adjustments to the machine NOTE It is NOT always necessary to remove the forming shield after detaching the header from the...

Страница 125: ...ve lynch pin A and clevis pin securing forming shield B to bolt and spacer C Repeat this step at the opposite side 8 Dismount forming shield B from bolts and spacers C 9 Reattach the clevis pins and t...

Страница 126: ...the ignition before making adjustments to the machine B C A Figure 5 48 Draper Header Supports IMPORTANT Ensure that the correct header supports are used D2 SP Draper Headers must use header supports...

Страница 127: ...fall of a raised machine always stop the engine and remove the key before leaving the operator s seat and always engage the safety props before going under the machine for any reason DANGER Ensure tha...

Страница 128: ...ng Draper Header Supports page 118 Header supports are typically left installed in the header legs when the header is detached from the windrower A B D C Figure 5 53 Header Leg Left Side Shown 5 Prepa...

Страница 129: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Страница 130: ...hat it does not contact the header as the windrower approaches the header 9 Press HEADER DOWN switch C on the GSL until the windrower lift linkages are fully lowered C D A B Figure 5 56 Header Leg and...

Страница 131: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 58 Hydraulic Center Link 13 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP A...

Страница 132: ...ed 15 Shut down the engine and remove the key from the ignition 1029808 A Figure 5 60 Safety Prop Lever 16 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to releas...

Страница 133: ...sing clevis pin E and hairpin F NOTE To ensure that the pin doesn t snag the windrow install the clevis pin on the outboard side of the draper header support Repeat this step on the other header leg 1...

Страница 134: ...vision A 1014802 A Figure 5 63 GSL 19 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header A Figure 5 64 HarvestTouch Display 20 Select FLOAT ADJUST A ATTACHING HEADERS...

Страница 135: ...1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance NOTE Symbols G and H mean the left a...

Страница 136: ...NT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engine and remove the key from the ignitio...

Страница 137: ...ush the link on latch C and pull handle A on hydraulic hose management system B rearward to disengage the arm from the latch 7 Move hydraulic hose management system B toward the left cab forward side...

Страница 138: ...rical connector clockwise 13 Remove hose quick disconnect F from its storage location Connect the quick disconnect to the receptacle on the frame NOTE Hose quick disconnect C is present only on the fo...

Страница 139: ...the hydraulic hoses 1015478 A B Figure 5 74 Left Platform 18 Push latch A to unlock platform B 1012700 A Figure 5 75 Left Platform 19 Pull platform A toward the cab until it stops and the latch is en...

Страница 140: ...GSL to raise the header to maximum height 3 If one end of the header does NOT rise fully rephase the cylinders as follows a Press and hold HEADER UP A switch until both cylinders stop moving b Continu...

Страница 141: ...9 Center Link 7 Windrowers with self aligning center link Release center link latch A 1029799 A Figure 5 80 Safety Prop Lever 8 Disengage the safety props on both lift cylinders as follows a Turn leve...

Страница 142: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Страница 143: ...elf aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 84 Hydraulic Center Link...

Страница 144: ...old handle B when disconnecting multicoupler C Pressure may cause the handle to kick back with force 18 Route the knife reel drive hose bundle back to storage position D on the hydraulic hose manageme...

Страница 145: ...k to storage position A on hydraulic hose management system B 24 Insert electrical connector into storage cup C 1015478 A B Figure 5 89 Left Platform 25 Push latch A to unlock platform B 1012700 A Fig...

Страница 146: ...dle C 1019476 A B C D Figure 5 92 Hydraulic Hose Management System 28 Pivot hose management system B forward with handle A and engage hook D into latch C on the header 29 Back the windrower away from...

Страница 147: ...engine and remove the key from the ignition before making adjustments to the machine B E B C A D Figure 5 94 Draper Header Supports IMPORTANT Ensure that the correct header supports are used D1XL hea...

Страница 148: ...in C with hairpin D 5 Repeat Step 2 page 140 to Step 4 page 140 to install the remaining draper header support 5 3 2 Attaching D1X and D1XL Series Draper Headers The windrower s lift linkage and cente...

Страница 149: ...the R216 forming shield refer to 5 4 6 Removing Forming Shield from the Windrower page 197 A Figure 5 98 Header Supports Installed 4 Before beginning this procedure make sure draper header supports A...

Страница 150: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Страница 151: ...ader IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the windrower approaches the header 9 Press HEADER DOWN switch C on the GSL until the windro...

Страница 152: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 104 Hydraulic Center Link 13 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP...

Страница 153: ...ward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure that the safety props enga...

Страница 154: ...until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder NOTE If the safety prop will NOT disengage raise the header to release the prop 1014802 A Figure 5...

Страница 155: ...1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance NOTE Symbols G and H mean the left...

Страница 156: ...IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all hydraulic couplers 1 Shut down the engine and remove the key from the ignition 1015479 A...

Страница 157: ...Push the link on latch C and pull handle A on hydraulic hose management system B rearward to disengage the arm from the latch 7 Move hydraulic hose management system B toward the left cab forward side...

Страница 158: ...rical connector clockwise 13 Remove hose quick disconnect F from its storage location Connect the quick disconnect to the receptacle on the frame NOTE Hose quick disconnect F is present only on the fo...

Страница 159: ...the hydraulic hoses 1015478 A B Figure 5 120 Left Platform 18 Push latch A to unlock platform B 1012700 A Figure 5 121 Left Platform 19 Pull platform A toward the cab until it stops and the latch is...

Страница 160: ...lever GSL to raise the header to maximum height 3 If one end of the header does NOT rise fully rephase the cylinders as follows a Press and hold HEADER UP A switch until both cylinders stop moving b...

Страница 161: ...5 125 Center Link 8 Windrowers with self aligning center link Release center link latch A 1029799 A Figure 5 126 Safety Prop Lever 9 Disengage the safety props on both lift cylinders as follows a Tur...

Страница 162: ...Touch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in t...

Страница 163: ...self aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 130 Hydraulic Center Li...

Страница 164: ...hold handle B when disconnecting multicoupler C Pressure may cause the handle to kick back with force 19 Route the knife reel drive hose bundle back to storage position D on the hydraulic hose managem...

Страница 165: ...to storage position A on hydraulic hose management system B 25 Insert electrical connector into storage cup C 1015478 A B Figure 5 135 Left Platform 26 Push latch A to unlock platform B 1012700 A Fig...

Страница 166: ...th handle C 1019476 A B C D Figure 5 138 Hydraulic Hose Management System 29 Pivot hose management system B forward with handle A and engage hook D into latch C on the header 30 Back the windrower awa...

Страница 167: ...gnition before making adjustments to the machine 1 Shut down the engine and remove the key from the ignition 1036886 A B Figure 5 140 Forming Shield bracket R2 Series 2 If not already installed retrie...

Страница 168: ...ing shield C to bolt and spacer D using clevis pin B and lynch pin A 8 Repeat Step 5 page 159 to Step 7 page 160 on the opposite side of the forming shield 1030557 A B C Figure 5 143 Lynch Pin and Was...

Страница 169: ...elf aligning hydraulic center link which allows control over the vertical position of the center link from the cab DANGER To prevent bodily injury or death from the unexpected start up or fall of a ra...

Страница 170: ...both of the header supports Ensure that the boot s bottom edge C is parallel with the ground NOTE Do NOT stack blocks B crosswise doing so can make the header unstable when you are attempting to conne...

Страница 171: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Страница 172: ...e the center link until the hook is above the attachment pin on the header IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the windrower approach...

Страница 173: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 151 Hydraulic Center Link 12 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP...

Страница 174: ...follows a Pull lever A toward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure...

Страница 175: ...until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder NOTE If the safety prop will NOT disengage raise the header to release the prop 1014802 A Figure 5...

Страница 176: ...by the left float sensor NOTE Adjusting the float by increments of 1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine...

Страница 177: ...rain and electrical connectors to the windrower s receptacles DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ig...

Страница 178: ...aulic hoses as straight as possible avoiding wear points that could damage the hoses To prevent abrasion damage the hoses should have enough slack to pass by the multicoupler bracket without contactin...

Страница 179: ...ose D to hard plumb fitting E and torque the connection to 215 Nm 159 lbf ft c Connect case drain hose F to fitting G d Proceed to Step 10 page 172 1023406 A B 1 2 A C Figure 5 163 Knife Pressure Hose...

Страница 180: ...Nm 159 lbf ft b Connect disc return hose C to coupler D Torque the connection to 216 Nm 159 lbf ft c Connect case drain hose E to fitting F with the relief valve pointing towards the ground NOTE If n...

Страница 181: ...with the electric baffle control kit connect electric baffle control harness C to adapter harness D 1015478 A B Figure 5 167 Left Platform 13 Push latch A to unlock platform B 1012700 A Figure 5 168 L...

Страница 182: ...first time the header is connected to the windrower calibrate the header For instructions refer to 5 6 Calibrating Header on HarvestTouch Display page 227 5 4 4 Connecting R2 Series Rotary Disc Heade...

Страница 183: ...Draper Ready Configuration Quick Coupler Connections Windrowers with the auger rotary disc draper ready configuration are equipped with the hydraulic connections needed to pair with an auger rotary di...

Страница 184: ...n will make future removal easier 5 Insert pin B into hole C in the windrower frame IMPORTANT Route the hydraulic hoses as straight as possible avoiding wear points that could damage the hoses To prev...

Страница 185: ...90 elbow fitting A and 1 in male coupler fitting D to disc return hose E 1030596 A B C D E F Figure 5 177 Hydraulics and Electrical Auger Rotary Disc Draper Ready Configuration 8 Connect the hydrauli...

Страница 186: ...ler C to coupler D on the windrower frame c Remove the cap not shown from inboard bulkhead fitting E Connect hose F red cable tie to inboard bulkhead fitting E NOTE The other end of hose F connects to...

Страница 187: ...nnect electric baffle control harness C to adapter harness D 13 For grass seed headers GSS connect actuator harness C to adapter harness D 1015478 A B Figure 5 181 Left Platform 14 Push latch A to unl...

Страница 188: ...ation allows the windrower to operate with compatible rotary disc headers The hydraulic connections must be torqued correctly when using hard plumbed fittings DANGER To prevent bodily injury or death...

Страница 189: ...gh slack to pass by the multicoupler bracket without contacting it To adjust the slack in the hoses loosen the clamps below pin B adjust the hoses then retighten the hose holder 1028532 A B C D E F G...

Страница 190: ...s to the grass seed module s drum on the right side of the header b Remove the plug not shown from drive manifold port CP2 Install 45 fitting B in port CP2 Connect hose D red cable tie to fitting B NO...

Страница 191: ...nnect electric baffle control harness C to adapter harness D 11 For grass seed headers GSS connect actuator harness C to adapter harness D 1015478 A B Figure 5 190 Left Platform 12 Push latch A to unl...

Страница 192: ...Rotary Disc Only Configuration Quick Coupler Connections The rotary disc only configuration allows the windrower to operate with compatible rotary disc headers Attaching the header s hydraulic connect...

Страница 193: ...te the hydraulic hoses as straight as possible avoiding wear points that could damage the hoses To prevent abrasion damage the hoses should have enough slack to pass by the multicoupler bracket withou...

Страница 194: ...y Disc Configuration 8 For grass seed headers GSS connect the additional four hoses supplied with the grass seed version of the header as follows a Remove the plug not shown from drive manifold port R...

Страница 195: ...Connection at Center Link 10 Connect main header harness A to adapter harness B 11 For headers equipped with the electric baffle control kit connect electric baffle control harness C to adapter harnes...

Страница 196: ...21 Tighten all the cables along the harness 22 If this is the first time the header is connected to the windrower calibrate the header For instructions refer to 5 6 Calibrating Header on HarvestTouch...

Страница 197: ...ow phased 4 Shut down the engine and remove the key from the ignition 1029808 A Figure 5 204 Safety Prop Lever 5 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to...

Страница 198: ...Lever 8 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety prop until the lever locks into the vertical position b Repeat the previou...

Страница 199: ...Touch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in t...

Страница 200: ...self aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 211 Hydraulic Center Li...

Страница 201: ...oor is closed 16 Push latch B and pull platform A toward the walking beam until it stops and the latch engages 1030628 A B C Figure 5 213 Header Drive Hydraulics Quick Couplers C B A 1036621 Figure 5...

Страница 202: ...draulic Connections M2260 Draper Disc Ready Configuration 1034110 C A B D Figure 5 216 Grass Seed Hydraulic Connections M2260 Rotary Disc Configuration 18 M2260 Only Grass seed header GSS Disconnect a...

Страница 203: ...unlock platform B 1012700 A Figure 5 218 Left Platform 20 Pull platform A toward the cab until it stops and the latch is engaged 1030627 A Figure 5 219 Header Hoses on Windrower 21 Remove hose suppor...

Страница 204: ...Standard headers equipped with optional electric baffle control kit Disconnect electric baffle control harness C from adapter harness D 25 M2260 Only Grass seed header GSS Disconnect actuator harness...

Страница 205: ...e always stop the engine and remove the key from the ignition before making adjustments to the machine NOTE It is NOT always necessary to remove the forming shield after detaching the header from the...

Страница 206: ...ing forming shield C to bolt and spacer D Repeat this step at the opposite side of the forming shield 1030499 A B B Figure 5 226 Forming Shield under Windrower Frame 8 Dismount forming shield A from b...

Страница 207: ...le with an M2170 Windrower but not an M2260 Windrower DANGER To prevent bodily injury or death from the unexpected start up or fall of a raised machine always stop the engine and remove the key before...

Страница 208: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Страница 209: ...the center link until the hook is above the attachment pin on the header IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the windrower approache...

Страница 210: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 232 Hydraulic Center Link 11 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP...

Страница 211: ...follows a Pull lever A toward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure t...

Страница 212: ...until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder NOTE If the safety prop will NOT disengage raise the header to release the prop 1014802 A Figure 5...

Страница 213: ...by the left float sensor NOTE Adjusting the float by increments of 1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine...

Страница 214: ...ler will need to be connected to the windrower DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ignition before m...

Страница 215: ...latch is engaged 1019603 A Figure 5 242 Hose Support Attachment 5 Attach hose support A to the frame near the windrower left cab forward leg Route the hoses under the frame NOTE Ensure that the hoses...

Страница 216: ...to the receptacles on the windrower as follows a Connect the pressure hose female coupler to receptacle A b Connect the return hose male coupler to receptacle B c Connect the case drain hose coupler t...

Страница 217: ...windrower differs depending on the configuration of the windrower IMPORTANT The Low Pressure Case Drain kit B6698 must be installed on the M2260 windrower before an R113 Rotary Disc Header can be con...

Страница 218: ...A A Figure 5 248 Header Hydraulics Configuration Rotary Disc Ready with Hard Plumbed Connections For rotary disc only hard plumbed configuration A refer to Rotary Disc Only Configuration Hard Plumbed...

Страница 219: ...IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engine and remove the key from the...

Страница 220: ...ndrowers with the auger rotary disc draper ready configuration 1027580 A B C D E Figure 5 254 Hydraulics and Electrical Installed Auger Rotary Draper Ready Windrower 7 Connect the hydraulic hoses to t...

Страница 221: ...only configuration allows the windrower to operate with compatible rotary disc headers DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and r...

Страница 222: ...4 Attach hose support A to the frame near the windrower left cab forward leg Route the hoses under the frame NOTE Ensure that the hoses remain as straight as possible and that they are not subject to...

Страница 223: ...n coupler as shown NOTE The case drain hose coupler will be present only if the Low Pressure Case Drain kit B6698 has been installed IMPORTANT Ensure that the case drain hose is connected to port C NO...

Страница 224: ...able and may cause you to fall IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engi...

Страница 225: ...tions 1027604 A B Figure 5 266 Hydraulic Quick Couplers 6 Remove and retain the extra hydraulic quick couplers from pressure hose A and return hose B 1027609 A B Figure 5 267 Quick Couplers on Rotary...

Страница 226: ...e present only if the Low Pressure Case Drain kit B6698 has been installed IMPORTANT Ensure that the case drain hose is connected to port C NOT port E d Connect the header s electrical harness to rece...

Страница 227: ...GSL 2 Start the engine and press HEADER UP button A on the ground speed lever GSL to raise the header to maximum height 3 If one end of the header does NOT rise fully rephase the cylinders as follows...

Страница 228: ...center link Release center link latch A 1029799 A Figure 5 275 Safety Prop Lever 8 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety...

Страница 229: ...Touch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in t...

Страница 230: ...self aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 279 Hydraulic Center Li...

Страница 231: ...rm A toward the walking beam until it stops and the latch engages 1036596 A B C D Figure 5 281 Header Drive Hydraulics M2260 Connection Locations Low Pressure Case Drain Kit B6698 Installed 1036600 A...

Страница 232: ...to unlock platform B 1012700 A Figure 5 284 Left Platform 19 Pull platform A toward the cab until it stops and the latch is engaged 1019603 A Figure 5 285 Hoses on Windrower 20 Remove hose support A...

Страница 233: ...hoses A and electrical harness B disconnected from the windrower into storage plate C NOTE Install caps and plugs on open lines to prevent the buildup of dirt and debris while the header is in storage...

Страница 234: ...Revision A 1000812 A B C Figure 5 288 Header Support 25 Reinstall clevis pin A through support C and secure it with hairpin B Repeat this step for the opposite side of the header ATTACHING HEADERS TO...

Страница 235: ...to the windrower Refer to following topics for information on calibrating header systems 5 6 1 Calibrating Knife Drive on HarvestTouch Display M2 Series Windrowers page 227 5 6 2 Calibrating Header Po...

Страница 236: ...3 Engage the header NOTE Once the header is engaged header gauges A will appear on the HarvestTouch Display home page 4 Select MENU B icon A Figure 5 290 Main Menu 5 Select SETUP A A Figure 5 291 Set...

Страница 237: ...Menu 7 Select CALIBRATION A A Figure 5 293 Calibration Selection Page 8 Select KNIFE DRIVE A A Figure 5 294 Engage Header Warning 9 Select PLAY icon A NOTE The PLAY icon will only appear if the header...

Страница 238: ...rocess began 1033530 B A Figure 5 296 Calibration Page NOTE If error message A appears during the calibration process follow the instructions in the message to fix the error Select X icon B to exit th...

Страница 239: ...laced a position sensor is replaced sensor readouts are erratic a pump has been replaced or when a new header type or attachment is connected to the windrower DANGER Ensure that all bystanders have cl...

Страница 240: ...175 232 Revision A A Figure 5 299 Main Menu 5 Select SETUP A A Figure 5 300 Setup Menu 6 Select CALIBRATION A A Figure 5 301 Calibration Selection Page 7 Select POSITION A ATTACHING HEADERS TO WINDROW...

Страница 241: ...s will EXIT the calibration procedure without saving your progress The engine speed will also return to the original rpm prior to starting the calibration process NOTE If a sensor goes out of its norm...

Страница 242: ...voltages Adjust the sensors as needed and repeat the calibration process from the beginning A Figure 5 306 Calibration Page 11 When the second stage of the calibration is complete the calibration is...

Страница 243: ...for the attached header can be changed using the windrower s HarvestTouch Display A Figure 5 307 HarvestTouch Display Header Disengaged 1 Select MENU A A Figure 5 308 HarvestTouch Display 2 Select SET...

Страница 244: ...Revision A A Figure 5 310 Header Settings 4 Select the model and configuration of header A that is attached to the windrower NOTE For example D230DK means D230 Double knife header ATTACHING HEADERS TO...

Страница 245: ...d adjust the following settings as required A CUT WIDTH B RAISE LOWER RATES C ATTACHMENTS Use this page to enable or disable attachments such as the double draper drive and swath compressor 6 Calibrat...

Страница 246: ......

Страница 247: ...header settings C Icons with no border highlight information but have no press functions D Bordered icons can be pressed for additional information or functions E Display mount knob loosen the knob t...

Страница 248: ...ay Navigation Pressing HOME icon A from any page will display either the windrower home page if the header is disengaged or the header run screen if the header is engaged Pressing PREVIOUS BACK icon B...

Страница 249: ...al properties Provides cylinder cavitation protection according to a fleet study run at or above 60 load capacity Protects the cooling system metals cast iron aluminum alloys and copper alloys such as...

Страница 250: ...0 05 maximum 40 104 minimum 520 Microns ULSD Grade No 1 and 2 mix2 n a 1 maximum 0 5 maximum preferred 0 1 maximum 45 55 113 130 cold weather high altitude 460 Microns In extreme situations when avai...

Страница 251: ...screws Refer to the standard torque values when installing the self tapping screws Do NOT install the self tapping screws on structural or otherwise critical joints 6 4 1 Metric Bolt Specifications Sp...

Страница 252: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 6 5 Bolt Grades Table 6 5 Metric Class 10 9 Bolts and Class 10 Free Spin...

Страница 253: ...num Specifications are provided for the appropriate final torque values for various sizes of metric bolts in cast aluminum NOTE The torque values provided in the following metric bolt torque tables ap...

Страница 254: ...s far as possible Ensure that washer D is loose and is pushed toward lock nut C as far as possible 3 Ensure that O ring A is NOT on the threads Adjust O ring A if necessary 4 Apply hydraulic system oi...

Страница 255: ...ecifies a different torque value for the same type and size of fitting found in this topic use the value specified in the procedure instead 1004663 A B C Figure 6 10 Hydraulic Fitting 1 Inspect O ring...

Страница 256: ...09 560 375 413 6 4 5 O Ring Face Seal Hydraulic Fittings The standard torque values are provided for O ring face seal hydraulic fittings If a procedure specifies a different torque value for the same...

Страница 257: ...e6 3 16 4 9 16 1 4 25 28 18 21 5 Note6 5 16 6 11 16 3 8 40 44 30 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note6 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 2...

Страница 258: ...read conditioner with an appropriate cleaner 6 Inspect the final condition of the fitting Pay special attention to the possibility of cracks in the port opening 7 Mark the final position of the fittin...

Страница 259: ...m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI b...

Страница 260: ...ouble Windrow Attachment EEC Eco engine control Engine forward Windrower operation with Operator and engine facing in direction of travel FFFT Flats from finger tight Finger tight Finger tight is a re...

Страница 261: ...to describe the force a belt exerts on a pulley or sprocket TFFT Turns from finger tight Timed knife drive Synchronized motion applied at cutterbar to two separately driven knives from a single hydrau...

Страница 262: ......

Страница 263: ...l leaks 4 1 3 Checking and Adding Engine Oil page 51 Check the level of hydraulic oil Ensure that there are no hydraulic fluid leaks 4 1 4 Checking and Adding Hydraulic Oil page 52 Check the fuel sepa...

Страница 264: ...erior Lights page 84 Ensure that the hazard and the signal lights are functioning properly 4 2 10 Checking Exterior Lights page 84 Ensure that the beacons are functioning properly if these are install...

Страница 265: ...lass GL 5 fully synthetic gear lubricant SAE J2360 preferred 2 1 liters 2 2 U S quarts Gearbox lubricant Standard wheel drive SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lubrica...

Страница 266: ...STOMERS M Ma ac cD Do on n c co om m DEALERS P Po or rt ta al l M Ma ac cD Do on n c co om m Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canad...

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