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M. J. MAILLIS GROUP SIAT SK20, Руководство по эксплуатации и обслуживанию

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No part of this publication may be reproduced without the written consent of the Manufacturer. Pursuing a policy of continuous improvement, the Manufacturer reserves the right to change this 
document without notice, provided that such changes do not create risks to safety.

Содержание SIAT SK20

Страница 1: ...Code SBC0030693 ed 09 2017 rev 2 Semi automatic sealer Translation of the ORIGINAL INSTRUCTIONS Operation and maintenance manual SK20...

Страница 2: ...reproduced without the written consent of the Manufacturer Pursuing a policy of continuous improvement the Manufacturer reserves the right to change this document without notice provided that such cha...

Страница 3: ...es 17 Specifications 18 Description of outer areas 19 Position of information and safety plates 20 Use and functioning Recommendations on Operation and Use 21 Control description 22 Start and stop 23...

Страница 4: ...sealing unit flap 30 mm 69 Replacement of the cutting blade 70 K12 sealing unit Description of sealing unit 71 Sealing unit technical specifications 73 Supplying and guiding adhesive tape 74 Cutting...

Страница 5: ...ng standards and the regu lations in force Any translation of the manuals shall be carried out directly and without alterations from the texts of the ORIGINAL INSTRUCTIONS This applies also to the tra...

Страница 6: ...acturer or his authorized representative among those who fulfil the requirements for installation and testing of the machine or plant in question Maintenance Operator a technician chosen and authorize...

Страница 7: ...ime reading this information to avoid any risk for people s health and safety as well as economic damage Respect the SAFETY WARNINGS Avoid any IMPROPER USE of the machine and assess the RESIDUAL RISKS...

Страница 8: ...weather Do not stack the packs onto each other in order to avoid any damage and to avoid the risk of sudden and dangerous movements In case of prolonged storage regularly check that the component sto...

Страница 9: ...l post is ALWAYS unob structed and in good condition to minimize the risks for the Operator According to the type of operation to carry out wear the Personal Protective Equip ment listed in the Instru...

Страница 10: ...tics of the machine in any manner whatsoever DO NOT perform any interventions other than those specified in the Operation Manual without the explicit authorization of the Manufacturer DO NOT carry out...

Страница 11: ...le or dangerous areas shall be carried out ONLY after arranging the required safety conditions Carry out the interventions ONLY according to the modes recommended by the Man ufacturer in the Instructi...

Страница 12: ...cations The power supply line to which the machine must be connected must have identical characteristics to those mentioned in the data plate Important All the listed requirement values are contained...

Страница 13: ...ead to economic damages Safety and information symbols The figures show safety signs and information and the relevant meaning For more details on the signs actually used refer to the section on Positi...

Страница 14: ...Signal indicates the required direction of rotation for operation Information Signal indicates the lifting points for fork type devices Information sign it indicates the points where to attach the ho...

Страница 15: ...must be installed in industrial type set tings factories or workshops The installation must ONLY be performed in environments that do not involve any risk of explosion and or fire On request the mach...

Страница 16: ...al Specifications 14 IDM 510 074 1 English language Operation and maintenance manual Description of the main components The image shows the main components and the list reports their description and f...

Страница 17: ...ts head F and it can slide in order to adjust its height ac cording to the cases to be sealed H Hand wheel control used to adjust the height of head F L Sealing units they are fitted with an adhesive...

Страница 18: ...sks are defined as Any risk that remains notwithstanding the safety solu tions adopted and integrated during the design phase Each residual risk is signalled with a special sign Some of them are appli...

Страница 19: ...when the machine is stopped under safe conditions and must be installed be fore starting it D Fixed guard safety device that pre vents access to the parts whose op eration may be dangerous The device...

Страница 20: ...AS77 mm 595 935 Work surface height Z2 set of optional legs AS80 mm 645 985 Work surface height Z3 set of optional legs AS80 set of wheels AS77 mm 755 1095 Weight kg 160 Operation characteristics Maxi...

Страница 21: ...Operation and maintenance manual Description of outer areas The figure shows different areas to be considered in the planning of the installation area A Operator control and standing area B Case feed...

Страница 22: ...The figure shows the position of the signals applied on the machine Please keep safety signs and infor mation legible and follow the instruc tions Signals which are no longer legible must be replaced...

Страница 23: ...on of the controls and simulate some operations in particular start and stop in order to acquire familiarity The machine shall be used ONLY for the purposes and complying with the procedures specified...

Страница 24: ...remains electrically powered The conveyors stop and the machine remains electrically powered even when the emergency stop button is pressed ON position function activated Control can be padlocked in...

Страница 25: ...n disconnector A to po sition I ON to connect power sup ply The conveyors lower and upper start 3 Close lower flaps and insert the product into case 4 Feed on the case during this opera tion upper fla...

Страница 26: ...atically positioned on TRIPPED 2 Rotate main disconnector A to posi tion O OFF to deactivate the power supply 3 Identify the causes that have caused the stop 4 Solve the malfunctions with respect to t...

Страница 27: ...icated by the Labour laws Before carrying out any intervention activate all the safety measures and assess any residual energy which may still be present Carry out the interventions ONLY according to...

Страница 28: ...eaning the cutting blade Spread a thin layer of lubricant on blade in order to avoid the accumulation of glue residues and to preserve it from rust Every 600 work hours max 3 months Component Operatio...

Страница 29: ...ate the parts indicated according to the frequency and methods shown Use the lubricants oils and greases recommended by the Manufacturer or lubricants of equivalent chemical and physical characteristi...

Страница 30: ...belts of the conveyors do not move the case evenly Worn lower and upper conveyor belts Replace See Lower conveyor belt replacement Replacement of upper conveyor belts Head height not properly adjuste...

Страница 31: ...to allow the case to pass 4 Loosen the knobs B 5 Position the lateral pressure rollers D far enough apart to allow the case to pass Reference 6 By means of hand wheel F move head E to a sufficient he...

Страница 32: ...knobs B 14 Move the case along the path to check that it slides with moderate pressure Case must be conveyed with mini mum speed without getting stuck along the way 15 Remove case When production star...

Страница 33: ...or A to posi tion O OFF to deactivate the power supply 3 Use the crank handle C to lift the head B This operation is necessary to assist the operations 4 Remove the plugs D 5 Loosen the screws E 6 Dis...

Страница 34: ...OFF to deactivate the power supply 3 Lower head B by means of hand wheel C This operation is necessary to assist the operations 4 Remove the fasteners D and remove the pressure roller E 5 Repeat the o...

Страница 35: ...ers D 17 Repeat the operation on the other equal component 18 Adjust the position of the pressure rollers and secure them with the fasteners D 19 Start the machine and make sure that the operation has...

Страница 36: ...k handle C to lift the head B This operation is necessary to assist the operations 4 Remove the plugs D 5 Loosen the screws E 6 Disassemble the guard F 7 Slightly loosen nut G 8 Loosen the belt H comp...

Страница 37: ...operations on other belt Adjust the belts to the same tension 18 Reassemble the guard F 19 Introduce and tighten the screws E 20 Refit the plugs D when the operation is finished 21 Start the machine...

Страница 38: ...wer supply 3 Lower head B by means of hand wheel C This operation is necessary to assist the operations 4 Remove the fasteners D and remove the pressure roller E 5 Repeat the operation on the other eq...

Страница 39: ...Repeat the operations on other belt Adjust the belts to the same tension 20 Put the mount H back in its original position 21 Insert screw G and tighten it 22 Assemble the guard F and then fasten it b...

Страница 40: ...den movements the operation must be carried out with a device that has an adequate carrying capacity and is attached correctly The machine without pallets shall be lifted ONLY be means of a slinging e...

Страница 41: ...longitudinally and transversally To ensure that it is levelled properly use the screws B to adjust the height of the feet that are not correct 12 Plug the connector into the electrical power outlet At...

Страница 42: ...e carried out with a device that has an adequate carrying capacity and is attached correctly The machine without pallets shall be lifted ONLY be means of a slinging equipment connected to the hook sha...

Страница 43: ...ansversally To ensure that it is levelled properly use the screws to adjust the height of the feet that are not correct 14 Block the wheels using the braking system This is required to hold the machin...

Страница 44: ...ark the intervention area and pre vent access to the devices that if ac tivated may cause unexpected haz ards and jeopardize the safety level 2 Rotate main disconnector A to posi tion O OFF to deactiv...

Страница 45: ...Remove the plate M 13 Insert the spacers N 14 Insert the extension P 15 Refit the plate M and secure it with the screws L 16 Use the crank handle C to lift the head B 17 Remove supports D At the end o...

Страница 46: ...ze the safety level 2 Rotate main disconnector A to posi tion O OFF to deactivate the power supply Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard...

Страница 47: ...haz ards and jeopardize the safety level 2 Rotate main disconnector A to posi tion O OFF to deactivate the power supply Attention Warning Wear the suitable personal protective equipment gloves to avoi...

Страница 48: ...on authorised people Machine Scrapping Carefully drain the systems containing hazardous substances according to the appli cable regulations on safety at work and environmental protection The machine i...

Страница 49: ...cases and or cartons The K11 version is specifically for 2 adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesive tape The illustration shows the main components A Ta...

Страница 50: ...064 1 English language Operation and maintenance manual M Case outlet roller N Adhesive tape roller smoothing brush P Roller return spring Tape stretcher is supplied it is necessary to guide the adhes...

Страница 51: ...mm 400 x 98 x 480 Weight kg 5 75 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 50 2 Type of ad...

Страница 52: ...er conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new roller...

Страница 53: ...g unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency o...

Страница 54: ...K11 sealing unit 52 IDM 510 064 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Страница 55: ...n safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fro...

Страница 56: ...ut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subje...

Страница 57: ...Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Страница 58: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm fl...

Страница 59: ...nt of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to obt...

Страница 60: ...t ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to the...

Страница 61: ...artons The K11 R version is specifically for 2 adhesive tape The versions are suitable for use with cut resistant adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesi...

Страница 62: ...maintenance manual H Cutting blade L Cutting blade protection M Cut adjustment sliding block N Case outlet roller P Adhesive tape roller smoothing brush Q Roller return spring Tape stretcher is suppl...

Страница 63: ...xH mm 400 x 98 x 480 Weight kg 5 93 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 50 2 Type of...

Страница 64: ...per conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new rolle...

Страница 65: ...ng unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency...

Страница 66: ...K11 R sealing unit 64 IDM 510 065 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Страница 67: ...in safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fr...

Страница 68: ...nut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subj...

Страница 69: ...2 Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Страница 70: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm f...

Страница 71: ...int of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to ob...

Страница 72: ...ut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to th...

Страница 73: ...cases and or cartons The K12 version is specifically for 3 adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesive tape The illustration shows the main components A Ta...

Страница 74: ...066 1 English language Operation and maintenance manual M Case outlet roller N Adhesive tape roller smoothing brush P Roller return spring Tape stretcher is supplied it is necessary to guide the adhes...

Страница 75: ...m 400 x 123 x 480 Weight kg 6 25 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 76 3 Type of ad...

Страница 76: ...er conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new roller...

Страница 77: ...g unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency o...

Страница 78: ...K12 sealing unit 76 IDM 510 066 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Страница 79: ...n safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fro...

Страница 80: ...ut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subje...

Страница 81: ...Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Страница 82: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm fl...

Страница 83: ...nt of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to obt...

Страница 84: ...t ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to the...

Страница 85: ...artons The K12 R version is specifically for 3 adhesive tape The versions are suitable for use with cut resistant adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesi...

Страница 86: ...maintenance manual H Cutting blade L Cutting blade protection M Cut adjustment sliding block N Case outlet roller P Adhesive tape roller smoothing brush Q Roller return spring Tape stretcher is suppl...

Страница 87: ...H mm 400 x 123 x 480 Weight kg 6 44 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 76 3 Type of...

Страница 88: ...per conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new rolle...

Страница 89: ...ng unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency...

Страница 90: ...K12 R sealing unit 88 IDM 510 067 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Страница 91: ...in safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fr...

Страница 92: ...ut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subje...

Страница 93: ...2 Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Страница 94: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm f...

Страница 95: ...int of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to ob...

Страница 96: ...ut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to th...

Страница 97: ...nit flap 30 mm 93 Lower sealing unit flap 50 mm 92 Lower sealing unit flap 70 mm 91 Upper sealing unit flap 30 mm 93 Upper sealing unit flap 50 mm 92 Upper sealing unit flap 70 mm 91 Flap length adjus...

Страница 98: ...ce manual Supplying and guiding adhesive tape K11 R sealing unit 62 Supplying and guiding adhesive tape K11 sealing unit 50 Supplying and guiding adhesive tape K12 R sealing unit 86 Supplying and guid...

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