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M-B MSV, Руководство по техническому обслуживанию и ремонту

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 M-B Multi-Service Vehicle

 

• 61 •

 

Maintenance

©2015 M-B Companies Inc.  
All Rights Reserved

Содержание MSV

Страница 1: ...Divison 1615 Wisconsin Avenue P O Box 200 New Holstein WI 53061 Phone 800 558 5800 Fax 920 898 4588 062015 PN 904 183700 Maintenance and Service Manual M B Multi Service Vehicle MSV MSV Generation Units on ...

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Страница 3: ... URQW WWDFKPHQW RQQHFWLRQV 48 Maintenance 51 DLO RU 5HIXHOLQJ 51 LUVW RXUV 51 YHU RXUV RU 0RQWKO 52 YHU RXUV RU 0RQWKV 52 YHU RXUV RU HDU 53 YHU RXUV RU HDUV 53 YHU RXUV RU HDUV 53 XEULFDWLRQ KDUW 53 2LO DQG LOWHU 5HTXLUHPHQWV 56 0DLQWHQDQFH 56 QJLQH RRODQW 58 QWDNH 0DLQWHQDQFH 58 XHO 6 VWHP 0DLQWHQDQFH 59 DE LIW 60 URXQG ULYH 0DLQWHQDQFH 60 URXQG ULYH LOWHU 61 3RZHU 7DNH 2II 372 0DLQWHQDQFH 61 3R...

Страница 4: ... 104 Replacement Parts 107 Appendix GUDXOLF LDJUDPV 8 3803 6 0 7 6 XDO SXPS PDQXDO WorkInstructions 5HSODFLQJ URQW KHHO 0RWRUV 6 5HSODFLQJ WKH UDPH LQN HWZHHQ URQW DQG 5HDU UDPHV 6 QVWDOOLQJ WKH UHDN 5HOHDVH LW 6 KHFNLQJ 3DUNLQJ UHDN 5HOLHI 3UHVVXUH 6 M B Multi Service Vehicle 4 Table of Contents 2015 M B Companies Inc All Rights Reserved 75 2 576 800 16 1 1 1267 6 ...

Страница 5: ... FRQWDFW 0 RPSDQLHV QF IRU QR FRVW UHSODFHPHQWV 8QGHUVWDQG WKH LQIRUPDWLRQ WKH ODEHOV DUH FRPPXQLFDWLQJ EHIRUH RSHUDWLQJ RU PDLQWDLQLQJ WKH HTXLSPHQW Avoid Abrupt Maneuvers and Excessive Speed Travel at Low Speed When Turning Always Wear Safety Belt 390 172409 WARNING HIGHER ROLLOVER RISK DANGER HOT FLUID UNDER PRESSURE 390 152998 DANGER CUTTING SEVERING OF FINGERS OR HAND FAN 390 152993 DANGER 39...

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Страница 8: ...1HZ ROVWHLQ 3KRQH RU D MACHINE IDENTIFICATION DFK PDFKLQH PDQXIDFWXUHG E 0 RPSDQLHV QF KDV DQ LGHQWL FDWLRQ SODWH PRXQWHG WR LW DV VKRZQ LQ LJXUH 7KLV SODWH FRQWDLQV WKH VHULDO QXPEHU RI RXU 0 HTXLSPHQW 7KLV LQIRUPDWLRQ LV LPSRUWDQW WR KDYH DYDLODEOH ZKHQ FRPPXQLFDWLQJ ZLWK 0 9HKLFOH HUWL FDWLRQ DEHO LJXUH CUSTOMER SERVICE 7KH VHULDO QXPEHU RQ RXU HTXLSPHQW LV HVVHQWLDO IRU SURSHU VHUYLFH VXSSRUW ...

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Страница 11: ...XLFN FRXSOHU KDVVLV 0DQLIROG RSWLRQDO 5HDU RZ ORZ JSP SP PD SDLUV RI RUE WWLQJV Power Take Off OXWFK U W SH HOHFWURQLF RYHU K GUDXOLF 6SOLQH VSOLQH GLDPHWHU 530 URQW 372 540 2200 RPM Hitch Capacities 7RZLQJ DSDFLW OEV NJ 7RQJXH HLJKW DSDFLW OEV NJ URQW LIW DSDFLW OEV NJ FFXPXODWRU 1LWURJHQ OOHG WR SVL EDU Cooling System DQ 6L H FP 5HDU 0RXQWHG 6XFWLRQ QJ 5DGLDWRU 6XFWLRQ AC System 5HIULJHUDQW KDUJ...

Страница 12: ...NOTES M B Multi Service Vehicle 12 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Страница 13: ...rall height and ground clearance is dependant on the radius of the tires Dimensions given are based on 32 inch radial tires LJXUH M B Multi Service Vehicle 13 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Страница 14: ...PARTS MANUAL REFERENCE LAYOUT 5 3 1 6 7 9 10 2 17 29 27 24 22 20 30 14 21 23 26 4 18 19 16 13 14 8 12 22 LJXUH M B Multi Service Vehicle 14 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Страница 15: ...4 13 RROLQJ VVHPEO 36 14 XHO DQG GUXDOLF 7DQNV 38 15 KDVVLV 40 16 URQW UDPH 42 17 URQW ULYH 44 18 LWFK 46 19 0LGVHFWLRQ 48 20 5HDU UDPH 50 21 HIW 5HDU URXQG ULYH 52 22 5LJKW 5HDU URXQG ULYH 54 23 5HDU 0DQLIROGV 56 24 QJLQH 58 25 XHO LU QWDNH DQG KDXVW 6LGH 7ZR 60 26 QJLQH OHFWULFDO 6LGH 2QH 62 27 QJLQH OHFWULFDO 6LGH 7ZR 64 28 DUQHVV DQG DEOH 66 29 372 68 30 OXWFK 70 M B Multi Service Vehicle 15 V...

Страница 16: ...QFWLRQV 372 HQJDJHPHQW DQG VRPH YHKLFOH FRQWURO VHOHFWLRQV DUH FRQWUROOHG E WKH 6 MR VWLFN DQG 6DXHU DQIRVV RQWURO 6 VWHP SPEED CONTROLS 9HKLFOH FRQWUROV LQFOXGH WKH HQJLQH WKURWWOH DQG D IRRW SHGDO DFK RI WKHVH DUH VHW XVLQJ WKH 6 VFUHHQV DQG WKH MR VWLFN WR GHOLYHU D FRQWUROOHG YDULDEOH YROWDJH WR DQ DFWXDWRU QJLQH VSHHG LV FRQWUROOHG E DQ HOHFWURQLF FRQWURO PRGXOH SURYLGHG E WKH HQJLQH PDQXIDFW...

Страница 17: ...FWXUHU SURYLGHV D VHFRQG OHYHO RI GLDJQRVWLF LQIRUPDWLRQ 5HIHU WR WKH HQJLQH GRFXPHQWDWLRQ IRU KDUGZDUH UHTXLUHPHQWV DQG DFFHVV WR WKDW OHYHO 7KH FRPPXQLFDWLRQ SRUW LV ORFDWHG EHORZ WKH ULJKW VLGH DUP UHVW XPPLQV LDJQRVWLF 3RUW LJXUH M B Multi Service Vehicle 17 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

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Страница 19: ...OPERATION ...

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Страница 21: ...KING BRAKE QJDJHV LVHQJDJHV DXWRPDWLFDOO ZKHQ SUHVVLQJ DQG UHOHDVLQJ DFFHOHUDWRU SHGDO FORWARD REVERSE 8VLQJ WKH MR VWLFN SXVK WKH UG WRJJOH VZLWFK IURP WKH OHIW 83 IRU IRUZDUG RU 2 1 IRU UHYHUVH THROTTLE Work Mode 8VH WKH QG WRJJOH VZLWFK IURP WKH OHIW RQ MR VWLFN WR WKURWWOH 83 SXVK XSZDUG RU WR WKURWWOH 2 1 SXOO GRZQZDUG RAISE LOWER FRONT ATTACHMENT KLOH WUDFWRU LV UXQQLQJ SXOO EDFN RQ MR VWLFN...

Страница 22: ...Open Screen Operation Plus 1 Controls M B Multi Service Vehicle 19 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 23: ...FFHVV DOLEUDWLRQ 6FUHHQ 5HIHU WR 3DJH FFHVV WWDFKPHQW 6HOHFWLRQ 6FUHHQ 5HIHU WR 3DJHV FFHVV 3DVVZRUG 6FUHHQ I VKRZLQJ 3 2 3DVVZRUG DFFHVV KDV EH JUDQWHG 5HIHU WR 3DJH FFHVV 5HDU QSXWV 2XWSXWV DQG 09 6WDWXV 6FUHHQV 8VH 8S DQG RZQ DUURZV WR DFFHVV HDFK VHFWLRQ 5HIHU WR 3DJH 8S DQG RZQ DUURZ NH V ZLOO F FOH WKURXJK WKH VFUHHQ IXQFWLRQV DV ZHOO 2 3 4 5 6 7 8 1 M B Multi Service Vehicle 20 Operation 20...

Страница 24: ...JH ULQJV 069 WR LGOH 3UHVVLQJ DJDLQ EULQJV 069 EDFN WR ODVW 530 OHYHO FFHVV WR ZRUN VFUHHQ PRGH PD KDYH WR UHGXFH VSHHG 127 86 5HWXUQV WR 0DLQ 0HQX FWLYDWHV EHDFRQ OLJKW FRQWUROV 3UHVVLQJ 2 WXUQ RQ RII EHDFRQ OLJKW UURZ GRZQ DJDLQ WR DFFHVV UHDU ZRUN OLJKW FRQWUROV 3UHVVLQJ 2 ZLOO WXUQ RQ RII WKH UHDU ZRUN OLJKWV LI HTXLSSHG 3 4 5 6 7 8 2 FRQV LQ XSSHUV OHIW FRUQHU RI VFUHHQ ZLOO OLJKW XS UHG ZKHQ...

Страница 25: ...LO DXJH RZ DWWHU DXJH GUDXOLF 2LO XUUHQW KRUVHSRZHU ORDG EHLQJ XVHG E HQJLQH 5LJKW 6LJQDO QGLFDWRU 9HKLFOH ULYH 6WDWXV HDGOLJKW LJK HDP QGLFDWRU RXU 0HWHU ODUPV LVSOD QJLQH 530 9HKLFOH 6SHHG ORZ 3OXJV 0DLQ 0HQX UXLVH RRW 3HGDO 7KURWWOH L RZ 5DQJH 6HOHFWLRQ LJKWV VHOHFW WR WXUQ RQ QGLFDWHV ZKHQ LQ LJK 6SHHG 4XLFN 6WRS 4XLFN GOH 9HKLFOH URXQG ULYH 2SHUDWRU LV SUHVHQW Transport Screen Icons M B Multi...

Страница 26: ...530 WR DFWLYDWH FFHVV WR IDXOWV VFUHHQV 5HIHU WR SDJHV ULQJV 069 WR LGOH 7XUQV RII DQ DWWDFKPHQW 3UHVVLQJ DJDLQ ZLOO UHWXUQ 069 WR SUHYLRXV 530 DQG WXUQ EDFN RQ WKH DWWDFKPHQWV WKDW ZHUH SUHYLRXVO RQ FFHVV WR WUDQVSRUWDWLRQ VFUHHQ PRGH FFHVV WR ZHLJKW WUDQVIHU VHWXS VFUHHQ 0XVW KDYH ZHLJKW WUDQVIHU IXQFWLRQ VHOHFWHG 5HIHU WR SDJH 5HWXUQV WR 0DLQ 0HQX FWLYDWHV EHDFRQ OLJKW FRQWUROV 3UHVVLQJ 2 WXUQ ...

Страница 27: ... RRW 3HGDO 7KURWWOH DFWLYH JUHHQ 372 530 372 HQJDJHG JUHHQ PRXQW RI ZHLJKW RQ IURQW KLWFK LJKWV VHOHFW WR WXUQ RQ JUHHQ HLJKW 7UDQVIHU HQJDJHG JUHHQ GMXVWPHQW IRU HLJKW 7UDQVIHU XQFWLRQ EHLQJ RSHUDWHG E MR VWLFN XUUHQW IURQW DQG UHDU DWWDFKPHQW VHOHFWLRQ 4XLFN 6WRS 4XLFN GOH 9HKLFOH URXQG ULYH 6SUD 6SUHDGHU RQ JUHHQ 6SHDGHU 6SHHG 6HWXS HLJKW 7UDQVIHU X RQ JUHHQ LWFK LQ ORDW 0RGH JUHHQ 9ROWDJH XHO ...

Страница 28: ...EH DFWLYH RQ RWKHU VHOHFWLRQV 3ODFH 1 RQ WKH IXQFWLRQV RX GR QRW ZDQW WR XVH XQFWLRQV DQG FDQQRW EH PRYHG 8 7KH QXPEHUV RQ WKH OHIW VLGH RI HDFK IXQFWLRQ DUH WKH GHIDXOW QXPEHUV 3ODFH WKH QXPEHU LQ WKH ULJKW WR VHW EDFN IDFWRU GHIDXOW XQFWLRQV DQG DUH ERQXV IXQFWLRQV WKDW PXVW EH DVVLJQHG DQ XQXVHG QXPEHU M B Multi Service Vehicle 25 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 29: ... WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW URQW QSXWV FOH WKURXJK URQW QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 LVSOD V WKH VWDWXV RI WKH IURQW LQSXWV OK 4 M B Multi Service Vehicle 26 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 30: ...DW YROWDJH RU FXUUHQW LW LV PRGXODWLQJ Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW URQW QSXWV FOH WKURXJK URQW QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 M B Multi Service Vehicle 27 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 31: ...WKH IURQW 09 Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW URQW QSXWV FOH WKURXJK URQW QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 M B Multi Service Vehicle 28 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 32: ...FOHV EHWZHHQ VORZ PHGLXP DQG KLJK JURXQG GULYH UDPSLQJ FOHV EHWZHHQ VORZ PHGLXP DQG KLJK JURXQG GULYH UDPSLQJ 5HVHWV VWHHULQJ F OLQGHUV 5HWXUQV WR 0DLQ 0HQX KDQJH VFUHHQ EULJKWQHVV KDQJH WLUH VL H 2 3 4 5 8 1 Calibration Screen M B Multi Service Vehicle 29 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 33: ... WKURXJK DWWDFKPHQWV 3UHVV DQG KROG 2 IRU WKUHH VHFRQGV WR VHOHFW DWWDFKPHQW 3UHVV DQG KROG WR UHVHW UHDU DWWDFKPHQW FFHVV DWWDFKPHQW VHWXS VFUHHQ 7KLV IXQFWLRQ LV RQO DFFHVVLEOH ZLWK SDVVZRUG FOHDUDQFH IURP WKH PDLQ PHQX VFUHHQ 5HWXUQV WR 0DLQ 0HQX 2 5 6 7 8 1 DFK VHOHFWLRQ LOOXPLQDWH LQ UHG ZKHQ D IDXOW LV UHJLVWHUHG Attachment Selection Screen M B Multi Service Vehicle 30 Operation 2015 M B Com...

Страница 34: ...Q WKH DWWDFKPHQW VHOHFWLRQ VFUHHQ RX FDQ DFFHVV WKH DWWDFKPHQW VHWXS VFUHHQ RQO ZLWK SDVVZRUG FOHDUDQFH IURP WKH PDLQ PHQX VFUHHQ Attachment Selection Screen M B Multi Service Vehicle 31 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 35: ...Button Function Button Function 6XEPLW 3DVVZRUG 5HWXUQV WR 0DLQ 0HQX 2 3 4 5 6 7 8 OK esc 1 Password Screen M B Multi Service Vehicle 32 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 36: ...QF Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW 5HDU QSXWV FOH WKURXJK 5HDU QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 Rear Input Screen M B Multi Service Vehicle 33 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 37: ...QF Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW 5HDU QSXWV FOH WKURXJK 5HDU QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 Rear Output Screen M B Multi Service Vehicle 34 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 38: ...on Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW 5HDU QSXWV FOH WKURXJK 5HDU QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 Rear MVEC Screen M B Multi Service Vehicle 35 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 39: ... FRQ JXUDWLRQ E KROGLQJ IRU WZR VHFRQGV 6DYH VHWWLQJV 5HWXUQ WR ZRUN PRGH VFUHHQ HFUHDVH ZHLJKW WUDQVIHU QFUHDVH ZHLJKW WUDQVIHU 2 3 1 Weight Transfer Screen M B Multi Service Vehicle 36 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 40: ... FFHVV WR URQW 09 DXOWV FFHVV WR URQW RQWURO DXOWV FFHVV WR 5HDU 09 DXOWV FFHVV WR 5HDU RQWURO DXOWV FFHVV WR 5HWXUQ WR 0DLQ 0HQX 2 3 6 7 8 1 Faults Screen M B Multi Service Vehicle 37 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 41: ...lts Screen KHQ KLJKOLJKWHG LQ RED VKRZV DQ DFWLYH IDXOW Front MVEC Faults Screen KHQ KLJKOLJKWHG LQ RED VKRZV DQ DFWLYH IDXOW Rear MVEC Faults Screen KHQ KLJKOLJKWHG LQ RED VKRZV DQ DFWLYH IDXOW Faults Screens M B Multi Service Vehicle 38 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 42: ... DQG WKH K GUDXOLF KRVHV WR WKH GHVLUHG DX LOLDU K GUDXOLFV Button Function WWDFKPHQW 6HOHFWLRQ VFUHHQ 6 Button Function 3UHVV DQG KROG IRU WZR VHFRQGV WR UHVHW IURQW DWWDFKPHQW URQW DWWDFKPHQW VHOHFWLRQ 3UHVV WZR WLPHV WR KLJKOLJKW 069 372 5LEERQ ORZHU 3UHVV DQG KROG IRU WKUHH VHFRQGV WR VHW DWWDFKPHQW 5HWXUQ WR 0DLQ 0HQX 2 8 OK 1 Operation Attachment Selection Examples M B Multi Service Vehicle ...

Страница 43: ...H 372 3UHVV 2 WR XVH 372 HQJDJHV PSHOOHU 372 530 VKRZV DERYH 372 LFRQ QFUHDVH 372 530 V E LQFUHDVLQJ HQJLQH 530 V 8VHU H QHG 3UHVV XVHU GH QHG EXWWRQ RQ MR VWLFN WR WXUQ RQ X IXQFWLRQ WR HQJDJH ULEERQ 3 OK QFUHDVH HQJLQH 530 WR GHVLUHG VSHHGV DQG EHJLQ XVLQJ DWWDFKPHQWV M B Multi Service Vehicle 40 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 44: ...KH 5HDU 6SUHDGHU DQG WKH K GUDXOLF KRVHV Operation Attachment Selection Examples Button Function WWDFKPHQW 6HOHFWLRQ VFUHHQ 6 Button Function 3UHVV DQG KROG IRU WZR VHFRQGV WR UHVHW UHDU DWWDFKPHQW 5HDU DWWDFKPHQW VHOHFWLRQ 3UHVV WKUHH WLPHV WR KLJKOLJKW 069 6SUHDGHU 3UHVV DQG KROG IRU WKUHH VHFRQGV WR VHW DWWDFKPHQW 5HWXUQ WR 0DLQ 0HQX 6 8 OK 5 M B Multi Service Vehicle 41 Operation 2015 M B Comp...

Страница 45: ...unction QWHU RUN 0RGH Button Function 8VHU H QHG 3UHVV XVHU GH QHG EXWWRQ WR HQJDJH X WR WXUQ RQ UHDU VSUHDGHU 2 QFUHDVH HQJLQH 530 WR GHVLUHG VSHHGV DQG EHJLQ XVLQJ DWWDFKPHQWV M B Multi Service Vehicle 42 Operation 2015 M B Companies Inc All Rights Reserved ...

Страница 46: ...eight Transfer feature IWHU RXU DWWDFKPHQWV DUH FRQQHFWHG DQG VHW XS IROORZ WKHVH VWHSV 6WHSV QHHG WR EH GRQH ZKHQ VZLWFKLQJ EHWZHHQ DWWDFKPHQWV Operation Weight Transfer Example Button Function RUN PRGH VFUHHQ 2 Button Function UURZ GRZQ WKUHH WLPHV 3UHVV 2 WR WXUQ RQ HLJKW 7UDQVIHU FFHVV HLJKW 7UDQVIHU VHWXS VFUHHQ 7 OK M B Multi Service Vehicle 43 Operation 2015 M B Companies Inc All Rights Res...

Страница 47: ...G EHJLQ XVLQJ DWWDFKPHQWV Button Function ROG IRU WZR VHFRQGV WR UHVHW ZHLJKW WUDQVIHU R VWLFN RUZDUG 3XVK MR VWLFN IRUZDUG WR DFWLYDWH ZHLJKW WUDQVIHU 3UHVV PXOWLSOH WLPHV XQWLO DWWDFKPHQW EHJLQV WR UDLVH 3UHVV XQWLO DWWDFKPHQW VWRSV ULVLQJ 7KLV VHWV RI WKH DWWDFKPHQW ZHLJKW RQ WKH KLWFK 3UHVV WR VDYH VHWWLQJV 5HWXUQ WR RUN 0RGH VFUHHQ 1 2 3 M B Multi Service Vehicle 44 Operation 2015 M B Compani...

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Страница 49: ...anually Sprayed Ether Starting Aids DANGER Do not use manually sprayed Ether starting aids Using a spray type starting aid may cause the air intake to explode and cause personal injury Intake Air Heater 7KH HQJLQH KDV D JULG KHDWHU LQ WKH DLU LQWDNH WXEH MXVW EHIRUH WKH LQWDNH PDQLIROG 7KLV KHDWHU LV FRQWUROOHG DV QHHGHG E WKH HQJLQH HOHFWURQLFV R QRW E SDVV RU IRUFH WKH KHDWHU RQ M B Multi Servic...

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Страница 52: ...PSUHVVHG LQ JURRYH RI 372 VKDIW LJXUH 372 6KDIW LJXUH 372 6SOLQH 8QLYHUVDO RLQW RI 372 6KDIW LJXUH 5HSODFH WKH DFFHVV SDQHO EHIRUH VWDUWLQJ WKH HQJLQH Hydraulic Connections W WKH IURQW RI WKH 069 WKHUH DUH WKUHH SDLU RI FRQQHFWLRQV DFK SDLU KDV D OLQH RXW DQG D OLQH LQ 7KH FRQQHFWLRQV DUH PDWFKHG IRU HDFK SDLU WWDFKPHQWV DUH FRQQHFWHG DQG 3OXV FRQWUROV DUH VHW WR FRQWURO WKH SURSHU DX LOLDU SRUWV ...

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Страница 60: ...3RLQW 3RLQW 3RLQW LJXUH LJXUH LJXUH 3RLQW 3RLQW 3RLQW 3RLQW LJXUH LJXUH LJXUH M B Multi Service Vehicle 54 Maintenance 2015 M B Companies Inc All Rights Reserved ...

Страница 61: ...3RLQW 3RLQW URXQG ULYH 3XPS 0RXQWV WR URQW RI QJLQH LJXUH LJXUH 3RLQW HDU R HDU R 6SOLQH LQJH LJXUH LJXUH M B Multi Service Vehicle 55 Maintenance 2015 M B Companies Inc All Rights Reserved ...

Страница 62: ...U ZLWK V QWKHWLF DQWL IRDPLQJ DJHQW HDUER OXLG DSDFLW TXDUWV DE UHVK LU OWHU 209 163257 MAINTENANCE WARNING 1HYHU VHUYLFH WKH 0 069 XQOHVV WKH YHKLFOH LV FRPSOHWHO VKXW GRZQ 5HPRYH LJQLWLRQ NH WR SUHYHQW VWDUWLQJ RI WKH HTXLSPHQW DLOXUH WR GR VR FDQ UHVXOW LQ VHULRXV LQMXU RU GHDWK Cleaning the Cooler Intake 7KH FRROHU LQWDNH PXVW EH SHULRGLFDOO FOHDQHG WR NHHS WKH LQWDNH IUHH RI GHEULV 1 5HPRYH W...

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Страница 71: ...UV Brand Name of Quick Coupler TEMA IB Series 25 HPDOH 137 7 1 25 0DOH 137 7 1 25 HPDOH 137 7 8 25 0DOH 137 7 8 HYDRAULIC SYSTEM MAINTENANCE WARNING 1HYHU VHUYLFH WKH 0 069 XQOHVV WKH YHKLFOH LV FRPSOHWHO VKXW GRZQ 5HPRYH WKH LJQLWLRQ NH WR SUHYHQW VWDUWLQJ RI WKH HTXLSPHQW DLOXUH WR IROORZ WKLV FDQ UHVXOW LQ VHULRXV LQMXU RU GHDWK System Description OO RI WKH IXQFWLRQV RI WKH 0 069 UHFHLYH SRZHU ...

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Страница 78: ... TYPE UNLESS SPECIFIED 5 A MVEC POWER FUSE STANDARD AUTOMOTIVE Spare Spare Spare Spare 5 A 5 A 15 A 20 A LJXUH ACCESSORY TERMINAL STRIP 7KH WRS ULJKW VLGH RI WKH RSHUDWRUV FDE GDVKERDUG KDV D WKUHH SROH WHUPLQDO EORFN 7KH WHUPLQDO VFUHZV DUH ODEHOHG DV WR WKHLU IXQFWLRQ LJXUH 7ZR ZD UDGLR PHPRU SURYLGHV ORZ DPSHUDJH 9GF XQLQWHUUXSWHG SRZHU IRU PHPRU IXQFWLRQV 7ZR ZD UDGLR SRZHU 3URYLGHV DPS 9GF SR...

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Страница 107: ...DUW WKH HQJLQH DQG HQJDJH WKH 372 7KH JDXJH VKRXOG UHDG SVL 4 8VH WKH SUHVVXUH YDOYH WR DGMXVW LJXUH 5RWDWH WKH YDOYH XQWLO WKH JDXJH UHDGLQJ LV ZLWKLQ UDQJH NOTE If the gauge is reading zero for one not all of the controlled units the operation of the coil should be checked RQQHFWLRQ WR 372 IURP 0DQLIROG 0DQLIROG LJXUH 3UHVVXUH 9DOYH LJXUH M B Multi Service Vehicle 98 Service 2015 M B Companies I...

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Страница 109: ...OO GRHV QRW ZRUN 5 5HPRYH 372 FRLO IURP FDUWULGJH E UHPRYLQJ QXW IURP WRS RI FRLO QVWDOO VFUHZGULYHU LQVLGH RI FRLO 5HSHDW VWHSV DQG 7KH FRLO VKRXOG PDJQHWL H DQG RX VKRXOG IHHO UHVLVWDQFH ZKHQ SXOOLQJ VFUHZGULYHU RXW RI FRLO I QR UHVLVWDQFH LV IHOW WKH FRLO VKRXOG EH UHSODFHG I UHVLVWDQFH LV IHOW WKH FDUWULGJH FRXOG EH EDG 5HSODFH FDUWULGJH DQG UHFKHFN M B Multi Service Vehicle 100 Service 2015 M...

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Страница 111: ...TO RGVC SPECIFICATIONS ...

Страница 112: ......

Страница 113: ...3 55 12 3 4 70 78 96 106 53 60 72 1 3 82 16 1 94 104 127 141 74 82 100 1 2 111 20 1 1 4 124 138 169 188 75 83 101 1 2 113 24 1 1 2 156 173 212 235 79 87 107 118 32 2 219 243 296 329 158 175 214 237 Table 2 For Flat Face O Ring Seal Steel s r e t e M n o t w e N s b L t F e z i S Dash Fractional In Min Max Min Max 4 1 4 10 12 14 16 6 3 8 18 20 24 27 8 1 2 32 40 43 54 10 5 8 46 56 60 75 12 3 4 65 80...

Страница 114: ...85 380 24 1 1 2 156 184 212 250 270 360 370 490 Table 4 Maximum Recommended Torque for dry NPTF Tapered Pipe Threads s r e t e M n o t w e N s b L t F e z i S 5 2 0 2 2 5 3 5 2 4 5 4 5 3 6 0 6 5 4 8 5 7 5 5 2 1 0 9 5 6 6 1 0 1 1 0 8 0 2 0 3 1 5 9 4 2 0 6 1 0 2 1 2 3 NOTES 1 The torque values obtained from tightening pipe threads can vary considerably depending on thread condition Adequate sealing ...

Страница 115: ...10 2130 1 1 2 6 652 783 869 1462 4657 1950 2371 2688 3162 2779 3150 3706 Fine Thread Series 1 4 28 56 in lbs 68 in lbs 75 in lbs 87 in lbs 99 in lbs 116 in lbs 123 in lbs 139 in lbs 164 in lbs 144 in lbs 163 in lbs 192 in lbs 5 16 24 112 135 150 174 197 231 245 278 327 287 325 383 3 8 24 17 ft lbs 20 ft lbs 23 ft lbs 26 ft lbs 30 ft lbs 35 ft lbs 37 ft lbs 42 ft lbs 49 ft lbs 43 ft lbs 49 ft lbs 5...

Страница 116: ... 1 25 11 13 15 29 33 39 42 48 56 49 66 10 1 5 11 12 14 28 32 37 40 45 53 47 62 12 1 25 21 23 28 53 60 71 76 86 101 89 119 12 1 5 20 22 26 51 58 68 73 82 97 85 113 12 1 75 19 21 25 49 55 65 70 79 93 81 108 14 1 25 26 29 34 66 75 89 95 106 127 111 148 14 1 5 28 32 37 72 82 96 103 117 138 121 161 14 2 30 34 40 78 88 104 111 126 148 130 173 16 1 5 50 57 67 129 146 171 184 208 245 215 287 16 2 47 53 62...

Страница 117: ...plus dimension T 135 lb In Y Unknown L 10 0 In E 1 5 In Desired Torque Original Length Extension Y 117 lb In Final reading on torque wrench Adapter Drive Centerline Wrench Drive Centerline Torque Wrench Handgrip Centerline Predetermined E L Y T x L L E 135 x 10 10 1 5 Y 117 39 1350 11 5 LJXUH M B Multi Service Vehicle 106 Service 2015 M B Companies Inc All Rights Reserved ...

Страница 118: ...ts RU D FRPSOHWH OLVWLQJ RI UHSODFHPHQW SDUWV UHIHU WR WKH 3DUWV 0DQXDO 5HY IRU 6HULHV 8QLWV 3DUWV 0DQXDO 5HY IRU 6HULHV 8QLWV M B Multi Service Vehicle 107 Replacement Parts 2015 M B Companies Inc All Rights Reserved ...

Страница 119: ...APPENDIX Hydraulics MSV SERIAL NUMBERS 9 2052 9 2084 9 2086 1 83 ...

Страница 120: ...AGRAM STEERING 210 162304 DIAGRAM TANK AND COOLING 210 162305 DIAGRAM FRONT HITCH 210 162306 DIAGRAM AUX HYDRAULICS 210 162307 DIAGRAM AUX PUMP 210 162601 DIAGRAM GROUND DRIVE M B Multi Service Vehicle 2014 M B Companies Inc All Rights Reserved CAB ...

Страница 121: ...A 8 4 LOCATIONS DETAIL A SEE DETAIL A MB Drawing 210 162303 M B Multi Service Vehicle A 2 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 122: ...STEERING CYLINDER LEFT FRONT TO L STEERING JUNCTION STEERING CYLINDER LEFT REAR TO R STEERING JUNCTION M B Multi Service Vehicle A 3 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 123: ...8 A 12 A 12 A 12 A 12 A 10 MB Drawing 210 162304 M B Multi Service Vehicle A 4 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 124: ...HOSE GROUND DRIVE BLEED OFF HOSE COOLER PRESSURE BYPASS M B Multi Service Vehicle A 5 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 125: ...A 8 A 8 A 8 A 8 MB Drawing 210 162305 M B Multi Service Vehicle A 6 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 126: ...LIFT CYLINDER RIGHT FRONT HOSE LIFT CYLINDER LEFT REAR HOSE LIFT CYLINDER RIGHT REAR HOSE LIFT CYLINDER LEFT FRONT M B Multi Service Vehicle A 7 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 127: ...MB Drawing 210 162306 A 12 A 12 A 4 A 2 A 6 A 6 A 6 A 6 A 2 A 10 M B Multi Service Vehicle A 8 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 128: ...HOSE STEERING ORBITAL CASE DRAIN HOSE STEERING ORBITAL RETURN HOSE STEERING ORBITAL PRESSURE M B Multi Service Vehicle A 9 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 129: ...MB Drawing 210 162307 A 12 A 4 A 8 A 12 M B Multi Service Vehicle A 10 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 130: ...M B Multi Service Vehicle A 11 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 131: ...D TO TEE FOR SPEED SHIFT HOSE LOW PRESSURE CONTROL MNFLD TO TEE ON FRONT BRK RELEASE HOSE LEFT BRAKE RELEASE HOSE RIGHT BRAKE RELEASE HOSE FRONT OF RIGHT FRONT WHEEL MOTOR HOSE REAR OF LEFT FRONT WHEEL MOTOR HOSE FRONT OF LEFT FRONT WHEEL MOTOR HOSE REAR OF RIGHT FRONT WHEEL MOTOR HOSE AUX VALVE PRESSURE HOSE AUX PUMP CASE DRAIN HOSE WHEEL MOTOR CASE DRAIN FROM FRONT TO REAR HOSE M B Multi Service...

Страница 132: ...MB Drawing 210 162309 A 8 A 8 A 4 A 8 A 8 M B Multi Service Vehicle A 14 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 133: ...M B Multi Service Vehicle A 15 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Страница 134: ... 162305 DIAGRAM HYD FRONT HITCH MSV 210 162303 DIAGRAM STEERING CYLINDER 210 186561 DIAGRAM TANK AND COOLING 210 186560 DIAGRAM MSV3 GROUND DRIVE DP 213 183935K HOSE KIT DUAL PUMP 8 3803 9 0 18 M B Multi Service Vehicle 2014 M B Companies Inc All Rights Reserved CADDD D DB DD DD ...

Страница 135: ...TOR TO RIGHT FRONT MOTOR 1 213Ͳ186001 3 8 Ͳ 16 5 5000 FRONT ACCUMULATOR TO LEFT FRONT MOTOR 2 213Ͳ183996 1 4 Ͳ 27 5000 REAR ACCUMULATORS TO ALUMINUM BLOCK 2 213Ͳ183997 1 4 Ͳ 92 5000 ALUMINUM BLOCK TO FRONT ACCUMULATORS 1 213Ͳ183993 1 2 Ͳ 23 3000 CHARGE PUMP INLET TO ALUMINUM BLOCK 2 213Ͳ183995 3 8 Ͳ 39 5000 ACCUMULATORS TO GMAͲ1 AND GMAͲ2 Ͳ LEFT REAR MANIFOLD 1 213Ͳ183969 3 4 Ͳ 14 75 3000 RADIATOR...

Страница 136: ......

Страница 137: ...DUAL PUMP MANUAL ...

Страница 138: ......

Страница 139: ...Instruction manual RE 93221 01 B 07 2013 Replaces English Axial Piston Variable Double Pump A22VG Series 40 ...

Страница 140: ...ation of own judgment and verification Our products are subject to a natural wear and aging process This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without its consent The cover shows an example application The product delivered may differ from the image on the cove...

Страница 141: ... Product description 17 5 2 1 Assembly of the axial piston unit 17 5 2 2 Functional description 18 5 3 Product identification 19 6 Transport and storage 20 6 1 Transporting the axial piston unit 20 6 1 1 Transporting by hand 20 6 1 2 Transporting with lifting device 20 6 2 Storing the axial piston unit 22 7 Installation 24 7 1 Unpacking 24 7 2 Installation conditions 24 7 3 Installation position 26...

Страница 142: ... 10 Maintenance and repair 43 10 1 Cleaning and care 43 10 2 Inspection 44 10 3 Maintenance 44 10 4 Repair 45 10 5 Spare parts 45 11 Removal and replacement 46 11 1 Required tools 46 11 2 Preparing for removal 46 11 3 Removal of the axial piston unit 46 11 4 Preparing the components for storage or further use 46 12 Disposal 47 13 Extension and conversion 47 14 Troubleshooting 48 14 1 How to procee...

Страница 143: ...s the outer dimensions all ports and the hydraulic schematic for your axial piston variable double pump A22VG Please request the installation drawing via your contact person at Bosch Rexroth Installation drawing Axial piston variable double pumpA22VG Contains the permissible technical data 93221 Data sheet Mineral oil based hydraulic fluids and related hydrocarbons Describes the requirements on a m...

Страница 144: ...nd source of danger Consequences in case of noncompliance Measure for danger prevention List t Warning sign draws attention to the danger t Signal word identifies the degree of the danger t Type and source of danger identifies the type and source of the danger t Consequences describes what occurs if the safety instructions are not complied with t Precautions states how the danger can be avoided Tabl...

Страница 145: ...on As umbrella term for A22VG axial piston variable double pump the designation axial piston unit will be used in the following 1 3 4 Abbreviations This documentation uses the following abbreviations Table 5 Abbreviations Abbreviation Meaning ATEX EU directive for explosion protection Atmosphère explosible DIN Deutsche Industrie Norm German Institute for Standardization EP Proportional control ele...

Страница 146: ...t is intended for the following use The axial piston unit is only approved as a pump for hydrostatic drives in closed circuit Observe the technical data application and operating conditions and performance limits as specified in data sheet 93221 and in the order confirmation Information about approved hydraulic fluids can be found in data sheet 93221 The axial piston unit is only intended for profess...

Страница 147: ...les relevant to the subject area and have the necessary hydraulic knowledge Hydraulic knowledge means for instance t reading and fully understanding hydraulic plans t fully understanding in particular the interrelationships regarding safety devices and t having knowledge on the function and assembly of hydraulic components Bosch Rexroth offers training support for special fields You can find an overv...

Страница 148: ...ollowing safety instructions apply for chapters 6 to 14 WARNING Danger from excessively high pressure Danger to life or risk of injury damage to equipment Incorrectly changing the factory pressure setting can cause pressure to increase beyond the permissible maximum pressure Operating the unit above the permissible maximum pressure can cause components to burst and hydraulic fluid to escape under h...

Страница 149: ...ke sure that the machine system is depressurized Please follow the machine system manufacturer s instructions Do not disconnect any line connections ports and components when the machine system is pressurized Switch off all power transmitting components and connections electric pneumatic hydraulic mechanical in accordance with the manufacturer s instruction and secure them against being switched ba...

Страница 150: ...h hydraulic fluid Hazard to health health impairment e g eye injuries skin damage toxication during inhalation Avoid contact with hydraulic fluids When working with hydraulic fluids strictly observe the safety instructions provided by the lubricant manufacturer Use your personal protection equipment e g safety glasses safety gloves suitable working clothes safety shoes If hydraulic fluid should nevert...

Страница 151: ... before performing electro welding or painting operations Make certain that the electronic components e g sensors do not become electrostatically charged e g during painting operations Damage to equipment due to improper lubrication Product can be damaged or destroyed Never operate the axial piston unit with insufficient hydraulic fluid Make sure in particular that the rotary group has sufficient lubri...

Страница 152: ...nts may enter the ports when they are plugged Before commissioning make sure that all hydraulic connections are tight and that all of the connection seals and plugs are installed correctly to ensure that they are leakproof and fluids and contaminants are prevented from penetrating the product Use a suitable filter system to filter hydraulic fluid during filling to minimize solid impurities and water in...

Страница 153: ...axial piston unit when filling and draining the hydraulic fluid Use an oil binding agent if hydraulic fluid is spilled Observe the information in the safety data sheet for the hydraulic fluid and the specifications provided by the system manufacturer The warranty applies only to the delivered configuration The entitlement to warranty cover will be rendered void if the product is incorrectly installed co...

Страница 154: ...e of supply Included in the scope of supply are t Axial piston unit as per order confirmation The following parts are also installed on delivery t Protection plug threaded plug 1 t For version with through drive metallic protection cover and mounting bolts 2 1 2 Fig 1 Axial piston unit ...

Страница 155: ...d and the displacement The flow can be steplessly changed by controlling the cradle 11 Both circuits can be adjusted independent of one another For axial piston units with swashplate design the pistons are arranged axially with respect to the drive shaft In the closed circuit the hydraulic fluid flows from the hydraulic pump to the consumer e g the hydraulic motor and from there directly back to the ...

Страница 156: ...re only suitable for pressure spikes or high rates of pressure change In order to replenish internal leakage in the variable double pump and consumers port G must be connected to an external source of boost pressure The boost pressure relief valve is integrated The boost pump continuously supplies a volume of fluid boost volume from a reservoir to the low pressure side of the closed circuit via a c...

Страница 157: ...top If necessary make sure that these are properly implemented 5 3 Product identification The axial piston unit can be identified from the name plate The following example shows an A4VG A22VGname plate CNR MNR SN FD Rotation DE 89275 Elchingen Made in Germany X1234567890Y R90XXXXXXX SC X 12345678 Rexroth 2013W28 n XXXX min 1 P XXX kW m XXX kg 7202 Typ A22VG045EP2P0101 40ARNB2S73FB2S4A S 1 2 8 3 4 5 ...

Страница 158: ...g can be transported manually for a short time if necessary CAUTION Danger from heavy loads There is a danger of health damage when carrying axial piston units Use suitable lifting placement and relocation equipment Use your personal protection equipment e g safety glasses safety gloves suitable working clothes safety shoes Do not transport the axial piston unit at sensitive attachment parts e g s...

Страница 159: ... and cause injuries Use the widest possible lifting strap Make sure that the axial piston unit is securely fixated with the lifting strap Only guide the axial piston unit by hand for fine positioning and to avoid oscillations Never stand under or put you hands under suspended loads Place the lifting strap around the axial piston unit in such a way that it neither passes over the attachment parts e g...

Страница 160: ...maximum permissible storage times for an originally packed axial piston unit as per data sheet 90312 Table 7 Storage time with factory corrosion protection Storage conditions Standard corrosion protection Long term corrosion protection Closed dry room uniform temperature between 5 C and 20 C Undamaged and closed corrosion protection film Maximum 12 months Maximum 24 months Entitlement to warranty w...

Страница 161: ... care on page 43 2 Empty the axial piston unit 3 For storage time up to 12 months Moisten the inside of the axial piston unit with mineral oil and fill with approx 100 ml mineral oil For storage time up to 24 months Fill the axial piston unit with corrosion protection medium VCI 329 20 ml Filling is performed via the reservoir port T see chapter 7 4 Installing the axial piston unit Fig 13 and 14 on...

Страница 162: ...d completeness see chapter 4 Scope of supply on page 16 Dispose of the packaging according to the environmental regulations of your country 7 2 Installation conditions The installation location and position of the axial piston unit essentially determine the procedures during installation and commissioning such as when filling and air bleeding the axial piston unit Fix the axial piston unit so that ...

Страница 163: ...olute is present at port S during operation 0 5 bar absolute for cold starts in all installation positions and installation locations for the axial piston pump see Fig 6 Please refer to the data sheet for further pressure values 0 2 0 8 abs 1 2 3 0 0 1 2 1 2 1 S Fig 6 Suction pressure 1 Absolute pressure gauge 2 Standard pressure gauge relative The suction conditions improve with below reservoir i...

Страница 164: ...X3 X4 according to their installation position Please note that with HT control port X1 X2 is omitted and is replaced by X5 X6 7 3 1 Below reservoir installation standard Below reservoir installation means that the axial piston unit is installed outside of the reservoir below the minimum fluid level Recommended installation position 1 and 2 without boost pump 3 and 4 with boost pump T ht min hmin X...

Страница 165: ...r Filling 1 drive shaft horizontal R X1 X2 T X1 X2 2 drive shaft horizontal T 3 drive shaft horizontal R X1 X2 S T X1 X2 4 drive shaft horizontal S T 7 3 2 Above reservoir installation Above reservoir installation means that the axial piston unit is installed above the minimum fluid level of the reservoir Observe the maximum permissible suction height hS max 800 mm The permissible suction height hS...

Страница 166: ... X2 L1 X1 X2 6 drive shaft horizontal L1 L1 7 drive shaft horizontal R L2 S X1 X2 L1 L2 S X1 X2 8 drive shaft horizontal L1 L2 S L1 L2 S 7 4 Installing the axial piston unit 7 4 1 Preparation 1 Compare the material number and designation ordering code with the details in the order confirmation If the material number for the axial piston unit does not correspond to the one in the order confirmation c...

Страница 167: ...drives with a small number of cylinders and low flywheel mass and toothed belt or V belt drives Belts can lose a large part of its tension after just a short time An automatic clamping device can lessen the speed variations and vibrations and thus avoid consequential damage Always use an automatic clamping device when using toothed belts or V belts to transfer the input or output drive t On the inp...

Страница 168: ...ling manufacturer The axial piston unit may not be bolted down until the coupling has been correctly installed 6 Fix the axial piston unit at the installation location 7 Align the drive shaft of the axial piston unit and the output shaft of the diesel engine so that there is no angular deviation 8 Make sure that no impermissible axial and radial forces act on the drive shaft 9 For bell housing ins...

Страница 169: ... details on the required tools and tightening torques for the mounting bolts can be obtained from the system manufacturer 7 4 7 Completing installation 1 Remove any mounted transport screws CAUTION Operation with protection plug Operating the axial piston unit with protection plugs may result in injuries or damage to the axial piston unit Before commissioning remove all protection plugs and replac...

Страница 170: ...egarded malfunction or damage may result If a port is not connected it must be plugged with a threaded plug because protection plugs are not pressure resistant The setting screws are protected against unauthorized resetting by means of protection caps Removing the protection caps will void the warranty If you need to change settings contact your responsible Bosch Rexroth Service partner for addres...

Страница 171: ...he machine system manufacturer must ensure that the connecting elements and lines correspond to the specified application conditions pressure flow hydraulic fluid temperature with the necessary safety factors Connect only hydraulic lines that are appropriate for the axial piston unit port pressure level size system of units Observe the following notes when routing the suction pressure and reservoir l...

Страница 172: ...easuring system and in regions using the Japanese measuring system JIS Japan Industrial Standard Moreover various kinds of seal are used The system of units the kind of seal and the size of female thread and threaded plugs e g locking screw must all match Due to the limited options for visually detecting differences there is a risk of mix ups WARNING Leaky or popped out threaded plugs If a threaded...

Страница 173: ...0 Bosch Rexroth AG R X1 R G X2 S G1 MB G2 MB B B T A A MA MA MG X1 X2 R X5 R G Y X6 X5 X6 X4 S X4 X3 X3 G1 MB G2 MB B B T A A MA MA MG Port overview Fig 13 Port overview A22VG EP control with boost pump Fig 14 Port overview A22VG HT control with boost pump ...

Страница 174: ...ending on the application Keep this in mind when selecting measuring devices and fittings 3 Optional O Must be connected plugged on delivery X Plugged in normal operation Port G or G1 on the version with DA control valve must be charged with boost pressure by the customer The following tightening torques apply t Female threads hole of the axial piston unit The maximum permissible tightening torques...

Страница 175: ...the protection plugs and threaded plugs at the ports at which the connections are to be made according to the hydraulic schematic 2 Make sure that the sealing surfaces of the hydraulic ports and functional surfaces are not damaged 3 Use only clean hydraulic lines or flush them before installation Note chapter 7 5 Performing flushing cycle on page 38 when you flush out the complete system 4 Connect th...

Страница 176: ... can also be found in data sheet 93221 The mating connector is not included in the scope of supply 1 Switch off power supply to the relevant system component 2 Electrically connect the axial piston unit 12 or 24V Before connecting check that the connector including all seals are intact If necessary you can change the connector orientation by turning the solenoid housing This is dependent on the con...

Страница 177: ...e gauge for the operating pressure case pressure and suction pressure to the specified measuring points on the axial piston unit or in the hydraulic system to check the technical data at first operation During the commissioning process monitor the temperature of the hydraulic fluid in the reservoir to ensure that it lies within the permissible viscosity limits 8 1 1 Filling the axial piston unit Prof...

Страница 178: ...3 Installation position on page 26 The hydraulic lines of the system must also be filled NOTE Damage to equipment due to improper lubrication Product can be damaged or destroyed When using a shut off valve in the suction and or reservoir line make sure that the input of the axial piston unit can only be started when the shut off valves are open 3 When using a shut off valve in the suction and or reser...

Страница 179: ...aulic system is sealed and can withstand the maximum pressure 5 Check the suction pressure at port S of the axial piston pump at nominal speed and maximum swivel angle only on the version with boost pump Refer to data sheet 93221 for the permissible value 6 At maximum pressure check the case drain pressure at port T Refer to data sheet 93221 for the permissible value 8 1 3 Performing functional te...

Страница 180: ...nical hydraulic efficiency increases as well through the conclusion of the running in phase of approx 10 operating hours To ensure that contamination in the hydraulic system does not damage the axial piston unit Bosch Rexroth recommends the following procedure after the running in phase After the running in phase have a hydraulic fluid specimen analyzed for the required cleanliness level Change the h...

Страница 181: ...k at the intervals described in this manual 10 1 Cleaning and care NOTE Damage to seals and electrical system by mechanical effects The water jet of a high pressure cleaner may damage the seals and electrical system of the axial piston unit Do not point the high pressure cleaner at sensitive components e g shaft seal electrical connections and components For cleaning and care of the axial piston un...

Страница 182: ...l piston unit and system are always kept in a clean condition Daily Check axial piston unit for unusual noise development Daily Check fastener elements for tight seating All fasteners have to be checked when the hydraulic system is switched off depressurized and cooled down Monthly 10 3 Maintenance The axial piston unit is low maintenance when used properly The service life of the axial piston unit...

Страница 183: ...ot meet the technical requirements specified by Bosch Rexroth may cause personal injury or property damage Only use Rexroth original spare parts to repair the Rexroth axial piston units otherwise the functional reliability of the axial piston unit can not be assured and you lose your entitlement under warranty The spare parts lists for axial piston units are order specific When ordering spare parts ...

Страница 184: ... the axial piston unit Proceed as follows to remove the axial piston unit 1 Check whether the hydraulic system is depressurized 2 Allow the axial piston unit to cool down until it can be removed without danger 3 For below reservoir installation before removing the axial piston unit from the complete system seal the connection to the reservoir or drain the reservoir 4 Place a drip tray under the ax...

Страница 185: ...draulic fluid 4 Remove the axial piston unit into its individual parts and properly recycle these parts 5 Separate according to for instance Castings Steel Aluminum Non ferrous metal Electronic waste Plastic Seals 13 Extension and conversion Do not modify the axial piston unit or its fittings This includes changes to the setting screws or wiring The Bosch Rexroth warranty only applies for the delive...

Страница 186: ...t has worked properly in conjunction with the entire system before the fault occurred Try to determine any changes of the entire system in which the product is integrated Were there any changes to the product s application conditions or operating range Has maintenance work recently been carried out Is there an inspection or maintenance log Were changes e g conversions or repairs made to the comple...

Страница 187: ...lve of the axial piston unit boost pressure high pressure Air bleed the axial piston unit Check viscosity of the hydraulic fluid Contact Bosch Rexroth Service Mechanical damage to the axial piston unit e g bearing damage Exchange axial piston unit contact Bosch Rexroth Service No or insufficient flow Faulty mechanical drive e g defective coupling Machine system manufacturer Drive speed too low Machine...

Страница 188: ...Bosch Rexroth Service Mechanical damage to the axial piston unit e g bearing damage Exchange axial piston unit contact Bosch Rexroth Service Output unit defective e g hydraulic motor or cylinder Machine system manufacturer Pressure flow fluctuations Axial piston unit not or insufficiently air bled Completely air bleed axial piston unit Insufficient suction conditions e g air in the suction line insufficie...

Страница 189: ... found in data sheet 93221 The data sheet can be found on the Internet under www boschrexroth com various utilities mediadirectory index jsp language en GB Further information can be found in the online product catalog Mobile Hydraulics www boschrexroth com axial piston pumps The order related technical data of your axial piston unit can be found in the order confirmation ...

Страница 190: ...7 Drive shaft 17 E Eye bolt 20 F Filling 39 Flushing cycle 38 Functional description Control 18 Functional test 41 I Identification 19 Inspection 44 Installation 24 Completing 31 General instructions 29 On a gearbox 30 Preparation 28 With cardan shaft 31 With coupling 30 Installation conditions 24 Installation position Above reservoir installation 27 Below reservoir installation 26 Installing 28 In...

Страница 191: ... S Safety instructions 8 General 9 Product specific 10 Signal word 6 Scope of supply 16 Slipper pad 17 Solenoid position Changing 38 Spare parts 45 Storage 20 Storage time 22 Storing 22 Stroking piston 17 Swashplate 17 Symbols 6 T Technical data 51 Tightening torques 36 Tools 46 Transport 20 By hand 20 With eye bolt 20 With lifting strap 21 Transporting 20 Transport protection 32 Troubleshooting 48...

Страница 192: ...Bosch Rexroth AG A22VG Series 40 RE 93221 01 B 07 2013 54 56 ...

Страница 193: ...RE 93221 01 B 07 2013 A22VG Series 40 Bosch Rexroth AG 55 56 ...

Страница 194: ...ions Glockeraustraße 4 89275 Elchingen Germany Tel 49 7308 82 0 info ma boschrexroth de www boschrexroth com Subject to change Printed in Germany RE 93221 01 B 07 2013 Your local contact can be found at www boschrexroth com addresses ...

Страница 195: ...WIAS 0084 ...

Страница 196: ......

Страница 197: ...studs into two of the bottom bolt holes Lift motor up to the frame align the two studs with the corresponding holes in the motor and slide the motor into place Then install bolts to hold the motor in and remove the installation studs Finally complete that installation of the motor Note Using these studs will protect the speed sensor from damage during the installation and removal of the wheel moto...

Страница 198: ...es M B Companies Work Instruction Title Replacing the frame link on MSV Document WIAS 0081 Prepared By Mike Wittman Approved By MW TM GR Approval Date 07 03 2014 Revised By Revision Date Revision Uncontrolled If Printed M B Companies Inc Part 904 183258 ...

Страница 199: ...WIAS 0081 ...

Страница 200: ......

Страница 201: ...Removing the frame link from front and rear frames ...

Страница 202: ...Note If your machine is equipped with front frame weights the under frame and right wing weights must be removed prior to any other step ...

Страница 203: ... Jack machine up and place 8 jack stands under the machine so it is supported properly and won t tip when the link is removed There should be 4 stands under each piece of the frame one under each corner ...

Страница 204: ... Loosen the set screw on the front bearing collar on the PTO shaft and slide out of the way Loosen the set screw on the universal joint attached to the PTO shaft ...

Страница 205: ... Slide the PTO shaft forward towards the front of the machine Separate the universal joint from the PTO shaft ...

Страница 206: ...that holds the other end of the universal to the gearbox Remove the universal joint driveline combo from the machine Remove the cotter pins nuts washers and bolts from the connecting link Do this at each end of the link ...

Страница 207: ... Cut the grease line from the zerk closest to the middle of the frame This zerk is no longer needed as the new link is non grease able Remove the link through the side of the machine ...

Страница 208: ...Preparing the new frame link ...

Страница 209: ... Place nuts all the way onto the rod ends 2X Thread rod ends into link arm 2X ...

Страница 210: ... the distance between the centers of the rod ends to 13 5 Tighten the nuts against the link arm on both ends While tightening nuts ensure that the rod end faces stay aligned to the wing tabs on the link arm ...

Страница 211: ...th the link arm tube This only needs to be done on the end without the wing tabs Tape the dust seals down flat on the rod end on the end of the link arm without the wing tabs After taping completely down cut the center hole open Do this to both sides of the same rod end ...

Страница 212: ...Installing new link into frame ...

Страница 213: ...om both link mounts on frame Install new bushings into both link mounts on the frame When installing new bushings keep the lower ones down an 1 8 and the upper ones up an 1 8 This will make installing the link arm easier ...

Страница 214: ... Insert the new link through the side of the frame Position the link arm into place Make sure the winged tabs end is towards the back of the machine ...

Страница 215: ...e frame at the front mount Insert a bolt with a washer in from the bottom Then place 3 washers on top with a nut and a cotter pin Install the dust seals on the back end of the link arm Place a washer in between the lower seal and the frame mount ...

Страница 216: ...tall a bolt with a washer from the bottom side through the mount and rod end of the link arm Place a washer nut and cotter pin onto the bolt Reinstall the PTO drive shaft and universal joints to the gearbox ...

Страница 217: ...WIAS 0083 ...

Страница 218: ......

Страница 219: ...mpanies Work Instruction Title Installing the brake release kit Document WIAS 0083 Prepared By Mike Wittman Approved By MW BP Approval Date 9 5 2014 Revised By Revision Date Revision Uncontrolled if Printed M B Companies Inc Part 904 183423 ...

Страница 220: ... Raise the cab of the MSV Locate the brake line T fitting ...

Страница 221: ... Disconnect all 3 hoses from the T fitting and discard the T Locate the new T the 90 degree elbow and the male and female quick connect couplers from the kit ...

Страница 222: ...pply pipe sealant to the fitting and assemble as shown Apply pipe sealant and connect the other end of the 90 degree elbow to the brake line hose with the brown cable tie that leads to the rear of the MSV ...

Страница 223: ...aining two brake lines that lead to the wheel motors to the remaining ports of the T fitting Connect the male and female ends of the quick couplers together and place a cable tie around the female coupler to prevent accidental disconnection ...

Страница 224: ......

Страница 225: ...PARKING BRAKE ...

Страница 226: ......

Страница 227: ...KE RELIEF PRESSURE MSV 1 M B Companies Work Instruction Title Checking Parking Brake Relief Pressure MSV Document WIAS 0086 Prepared By Sherri Schad Approved By Approval Date Revised By Revision Date Revision Uncontrolled If Printed ...

Страница 228: ... Tools need vop 100262 kit 2 Uncontrolled If Printed ...

Страница 229: ... 1 REMOVE PTO DOOR 3 Uncontrolled If Printed ...

Страница 230: ... 2 FIND TEE OR QUICK COUPLER GOING TO THE FRONT BRAKES 4 Uncontrolled If Printed ...

Страница 231: ... 3 REMOVE THE PLASTIC TIE THAT PREVENTS THE DISCONNECT FROM OPENING THE CABLE TIE IS FOR SAFETY PURPOSES AND WILL NEED TO BE REPLACED WHEN THE JOB IS DONE 5 Uncontrolled If Printed ...

Страница 232: ... 4 INSTALL THE MALE CONNECTOR FROM THE PARKING BRAKE RELEASE KIT TO THE FEMALE CONNECTOR ON THE MSV 6 Uncontrolled If Printed ...

Страница 233: ... 5 DO NOT HOOK UP OTHER END START THE MACHINE PLACE MACHINE IN FORWARD PUT SLIGHT PRESSURE ON FOOT PEDAL TO RELEASE BRAKE RECORD WHAT THE PRESSURE READING IS ON THE GUAGE 7 Uncontrolled If Printed ...

Страница 234: ... 6 PRESSURE READING SHOULD BE BETWEEN 190 AND 220 PSI IF PRESSURE IS BELOW OR ABOVE REPLACE THE RELIEF CARTIDGE LOCATED ON THE REAR OF THE MACHINE IN THE LOW PRESSURE MANIFOLD 8 Uncontrolled If Printed ...

Страница 235: ... 7 THE CARTIDGE IS NONE ADJUSTABLE 9 Uncontrolled If Printed ...

Страница 236: ...AT THE PRESSURE FALLS INTO THE ALLOWABLE RANGE 185 TO 230 PSI 9 DISCONNECT GAUGE AND REHOOK FEMALE CONNECTOR ON THE MSV WITH THE MALE CONNECTOR SECURE WITH TIE STRAP TO PREVENT CONNECTORS FROM SEPERATING 10 Uncontrolled If Printed ...

Страница 237: ...PLUS 1 MSV GEN 3 ...

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Страница 241: ...circuit detected at en gine coolant temperature circuit Engine Coolant Temperature 1 Sensor Circuit Volt Possible white smoke Fan will stay ON if controlled 145 Amber P110 4 110 4 age Below Normal or Shorted to Low Source Low signal voltage detected at engine coolant tempera by ECM No engine protection for engine coolant temperature ture circuit 146 Amber P110 O 110 16 Power derate and possible en...

Страница 242: ...w oil pressure Possible severe engine damage Engine Oil Level Data Valid But Below Normal Operational Range Most Severe Level Very low oil level has been detected by the oil level sensor None on performance 256 Amber P171 4 171 4 Ambient Air Temperature Sensor 1 Circuit Voltage Below Normal or Shorted to Low Source Low volt age detected at ambient air temperature circuit 271 Amber 8126 4 1347 4 En...

Страница 243: ... alert If the Engine rotection hut down feature is enabled engine will shut down 30 seconds after the red SIDP lamp starts flashing P097 O 97 15 Possible white smoke loss of power or hard start ing 418 Mainte nance Water In Fuel Indicator Data Valid but Above Nor mal Operational Range Least Severe Level Water has been detected in the fuel filter Engine speed will ramp down and remain at idle 427 N...

Страница 244: ...Valid but Below Normal Operational Range Moderately Se vere Level Low battery voltage detected by the bat tery voltage monitor feature 598 Red P167 1 167 1 Red lamp illuminated until very low battery voltage condition is corrected Electrical Charging System Voltage Data Valid but Below Normal Operational Range Most Severe Level Very tow battery voltage detected by the bat tery voltage monitor feat...

Страница 245: ...Normal or Shorted to Low Source Low signal voltage detected at the catalyst inlet sensor circuit 1666 Amber S326 3 3241 3 Active aftertreatment diesel particulate filter regen eration will be disabled Aftertreatment Exhaust Gas Temperature 1 Circuit Voltage Above Normal or Shorted to High Source High signal voltage detected at the catalyst inlet temperature sensor circuit 1667 Amber S326 2 3241 2 ...

Страница 246: ...Out of Calibration The EGA EGA valve actuation will be disabled Amber 13 13 valve has failed the automatic calibration procedure at initial key on 1899 P411 411 Exhaust Gas Recirculation Valve Delta Pressure EGA valve actuation will be disabled Amber 1 18 Data Valid but Above Normal Operational Range Moderately Severe Level The EGfl differential pressure sensor has detected low EGR gas flow or the...

Страница 247: ...eatment diesel particulate filter in the exhaust system is not present 2182 Amber 879 3 107 2 3 Engine brake on cylinders 1 2 and 3 can not be activated Engine Brake Actuator Driver 1 Circuit Voltage Above Normal or Shorted to High Source High voltage or open circuit detected at the engine brake solenoid number 1 signal circuit 2183 Amber 879 4 1072 4 Engine brake on cylinders 1 2 and 3 can not be...

Страница 248: ...79 1 4 EGA Valve Control Circuit Voltage Below Normal or Shorted to Low Source Motor terminal or motor coil short circuit to ground or 3ower supply has been detected by the smart E R controller EGR valve actuation will be disabled 2357 Amber S14 6 7 279 1 7 EGA Valve Control Circuit Mechanical System Not Responding Properly or Out of Adjustment The EGA motor has exceeded the duty cycle limit indi ...

Страница 249: ...railer 2637 None None 11 3050 11 Active aftertreatment diesel particulate filter regen eration will be disabled Catalyst Face Plugged Root Cause Not Known The front face of the aftertreatment diesel oxidation catalyst has been detected to be plugged with soot None on performance 2638 None None 13 3050 13 Catalyst Efficiency Out of Calibration The tern perature increase across the aftertreatment di...

Страница 250: ...air temperature signal indi cates intake manifold air temperature is above en gine protection warning limit 2973 Amber P102 2 102 2 Intake Manifold 1 Pressure Data Erratic lntermit tent or Incorrect The ECM has detected an intake manifold pressure signal that is too high or low for current engine operating conditions Bulletin No 4021572 EFFECT None on performance Exhaust Gas Recirculation Temperat...

Страница 251: ...PLUS 1 FRONT FAULTS ...

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Страница 253: ... 8 7 18 18 909 7297 287 ...

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