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9

  

Outdoor Crest Supplemental Manual

1  

Determine boiler location 

(continued)

Install outdoor vent kit

In order to properly install the appliance in an outdoor 
configuration, the optional outdoor kit must be used 
(see Table 1B).

1.  Locate all venting components from the installation kit 
      and carton.

   

a. Kit Components: Air Inlet Hood Assembly and 

 

 

       Condensate Trap Box Assembly

2.   Position the air inlet hood assembly to the top of the unit. 
 

 Make certain the face of the wire screen frame of the hood 

 

 is set flush with the front leading edge of the top of the unit 

 

 as shown in FIG. 1-2. 

3.   

Once positioned, use the kit provided self-tapping 

 

 

fasteners to attach the hood to the unit through the 

 

 holes in the sides of the air inlet hood assembly.

Note:

  Once the air inlet hood is installed, the top, front and 

 

    side doors are still removable.

4.   Locate the kit provided display cover and place over the 
 

 electronic display (FIG. 1-2).

5.   Locate the kit provided condensate trap box.   

6.   The outdoor condensate wiring harness has escutcheons 
 

 built into it which allows a water tight fit into both the 

 

 rear jacket of the boiler as well as the terminal plates of 

 

 the condensate trap box.  Connect  the outdoor condensate 

 

 wiring harness to the pigtail connector of the condensate 

 

 trap (see FIG. 1-3).

7.   Disassemble the condensate trap box.

Do NOT use grease or other lubricant on the 
vent seals. Only water may be used for this 
purpose. Grease or other lubricant can make 
the seal brittle or cause tearing of the seal 
surface which can result in flue gas leakage.

CAUTION

Figure 1-2

 Install the Air Inlet Hood Assembly

DIR #2000555428 00

DIR #2000

AIR INLET HOOD ASSEMBLY

MAKE CERTAIN THE FACE
OF THE WIRE SCREEN
FRAME OF THE HOOD IS
SET FLUSH WITH THE
LEADING EDGE OF THE TOP
OF THE UNIT

PLACE THE DISPLAY COVER
OVER THE ELECTRONIC DISPLAY

Figure 1-3

 Disassemble/Re-assemble outdoor condensate trap

DIR #2000555429 00

DISASSEMBLE
THE CONDENSATE
TRAP BOX

CONNECT THE OUTDOOR
CONDENSATE WIRING HARNESS
TO THE PIGTAIL CONNECTOR

8.   Once the condensate hoses are inserted through the terminal 
 

 

plates of the condensate trap box and attached to the 

 

 condensate trap (both inlet and vent), the condensate trap 

 

 box can then be re-assembled (FIG. 1-3).

9.   

Make certain the condensate trap is oriented correctly 

 

 and that the wiring harness has enough slack to ensure the 

 

 

escutcheons remain seated properly.  For proper trap 

 

 placement, reference the Condensate Disposal Section of the 

 

 Crest Installation and Operation Manual.

Failure to assure the truck forks are 
long enough to extend at least halfway 
under the boiler heat exchanger will 
result in the boiler tipping off the lift 
truck, and potentially falling.  This will 
result in severe personal injury, death, or 
substantial property damage.

WARNING

d.  If lifting by crane is desired, remove the top access 
  

panels to gain access to the lifting lugs located on 

  

the boiler. It is also recommended that the upper 

  

and lower front panels along with both front side 

  

panels be removed (no tools required).

Do not drop the boiler or bump the jacket 
on the floor or pallet.  Damage to the 
boiler can result.

DIR #2000555479 00

BOLT, WASHERS,
& LOCKNUT (3X)

LAG BOLTS & TABS (3X)

REAR

FRONT

Figure 1-1

 Boiler Mounted on Shipping Pallet

NOTICE

Model

Outdoor Kit Number

751 - 2001

100301827

2501 - 3001

100313289

3501

100308477

4001 - 5001

100313290

6001

100313291

Table 1B 

Outdoor Vent Kits

Содержание Crest OFL0751

Страница 1: ...Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial p...

Страница 2: ...EDING 3 THE OUTDOOR CREST HOW IT WORKS 4 5 RATINGS 6 1 DETERMINE BOILER LOCATION Installation Must Comply With 7 Before Locating the Boiler Check 7 Provide Clearances 8 Prevent Combustion Air Contamin...

Страница 3: ...xternal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has...

Страница 4: ...ge junction box 15 Low gas pressure switch Monitors gas supply pressure to the boiler and shuts the boiler down in the event a low gas pressure condition occurs 16 High gas pressure switch Monitors ga...

Страница 5: ...Outdoor Crest How it works continued 2000549892 00 2000549892 00 1 8 31 3 2 DIR 2000549892 00 Front View DIR 2000549906 00 31 6 12 4 5 20 24 23 27 26 Rear View DIR 2000549910 00 19 9 10 17 29 22 18 13...

Страница 6: ...ited States Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pic...

Страница 7: ...oper operation and prevent a hazardous condition WARNING WARNING The unit must not be installed in an area that is enclosed by walls or a fence that will block free wind movement around the appliance...

Страница 8: ...onsible for water damage in connection with this appliance or any of its components If flooding is possible elevate the boiler sufficiently to prevent water from reaching the boiler Recommended servic...

Страница 9: ...mbly DIR 2000555428 00 DIR 2000 AIR INLET HOOD ASSEMBLY MAKE CERTAIN THE FACE OF THE WIRE SCREEN FRAME OF THE HOOD IS SET FLUSH WITH THE LEADING EDGE OF THE TOP OF THE UNIT PLACE THE DISPLAY COVER OVE...

Страница 10: ...mm minimum clearance to the air inlet To avoid a blocked air inlet or blocked flue condition keep the air inlet flue outlet and condensate trap clear of leaves debris etc Do not locate unit so that hi...

Страница 11: ...lator 4 Gas regulators should be installed the greater of either 20 inches or 10 pipe diameters from the nearest fitting elbow or valve to the outlet of the regulator 5 It is recommended that the gas...

Страница 12: ...oses of input adjustment WARNING WARNING NOTICE Check boiler rating plate to determine which fuel the boiler is set for Outdoor Crest boilers CAN NOT be field converted Failure to comply could result...

Страница 13: ...mum and maximum gas supply pressures are specified in this section of the manual 9 If gas supply pressure is within normal range and no adjustments are needed proceed on to Step 11 10 If the gas press...

Страница 14: ...r should ignite promptly Flame pattern should be stable Turn system off and allow burner to cool then cycle burner again to ensure proper ignition and flame characteristics Gas valve replacement The g...

Страница 15: ...up flush the entire heating system 2 Clean the entire heating system with an approved pre commissioning cleaner comparable to Sentinel X300 or X400 and Fernox F3 or DS40 in accordance with the manufac...

Страница 16: ...minate all system leaks Continual fresh makeup water will reduce boiler life Minerals can build up in the heat exchanger reducing heat transfer overheating the heat exchanger and causing heat exchange...

Страница 17: ...of water and all system components are correctly set for operation Verify the preparation procedures of Section 3 pages 15 18 have been completed Verify electrical connections are correct and securely...

Страница 18: ...ns On the Service Maintenance Screen place heater into Service Mode by selecting the START button then selecting Set Gas Valve 1 High FIG 3 2 WARNING WARNING Table 3B Flue Products Chart 8 Once the he...

Страница 19: ...to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Se...

Страница 20: ...NDENT AIR VALVE PRESS SWITCH BLOWER AIR VALVE HIGH LIMIT SWITCH M M DISCONNECT POWER BEFORE SERVICING BOILER PUMP DHW PUMP 5 0 A 3 15 A F2 LARGE GAS LARGE GAS SMALL GAS SMALL GAS USB INTERFACE X11 WIF...

Страница 21: ...TOR CONTACTOR DHW PUMP CONTACTOR HIGH VOLTAGE LOW VOLTAGE 120 VAC 1 5A EACH MAX OR AIR VALVE PRESSURE SWITCH OR BK OR AIR VALVE OR W BL OR R M 1 M 2 3 5 1 2 3 USB INTERFACE X11 R BL E GND LG CON BRD B...

Страница 22: ...5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state p...

Страница 23: ...TURN SENSOR SYSTEM SUPPLY SENSOR 0 10V 0 10V TANK SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R...

Страница 24: ...D 1 5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local stat...

Страница 25: ...SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y...

Страница 26: ...BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code req...

Страница 27: ...0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3...

Страница 28: ...0 CN 500017507 reflects the addition of the 3501 model updates made to the Check Flame and Combustion Section on page 18 and the wiring and ladder diagrams Revision C PCP 3000029182 CN 500018624 refle...

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