9
Outdoor Crest Supplemental Manual
1
Determine boiler location
(continued)
Install outdoor vent kit
In order to properly install the appliance in an outdoor
configuration, the optional outdoor kit must be used
(see Table 1B).
1. Locate all venting components from the installation kit
and carton.
a. Kit Components: Air Inlet Hood Assembly and
Condensate Trap Box Assembly
2. Position the air inlet hood assembly to the top of the unit.
Make certain the face of the wire screen frame of the hood
is set flush with the front leading edge of the top of the unit
as shown in FIG. 1-2.
3.
Once positioned, use the kit provided self-tapping
fasteners to attach the hood to the unit through the
holes in the sides of the air inlet hood assembly.
Note:
Once the air inlet hood is installed, the top, front and
side doors are still removable.
4. Locate the kit provided display cover and place over the
electronic display (FIG. 1-2).
5. Locate the kit provided condensate trap box.
6. The outdoor condensate wiring harness has escutcheons
built into it which allows a water tight fit into both the
rear jacket of the boiler as well as the terminal plates of
the condensate trap box. Connect the outdoor condensate
wiring harness to the pigtail connector of the condensate
trap (see FIG. 1-3).
7. Disassemble the condensate trap box.
Do NOT use grease or other lubricant on the
vent seals. Only water may be used for this
purpose. Grease or other lubricant can make
the seal brittle or cause tearing of the seal
surface which can result in flue gas leakage.
⚠
CAUTION
Figure 1-2
Install the Air Inlet Hood Assembly
DIR #2000555428 00
DIR #2000
AIR INLET HOOD ASSEMBLY
MAKE CERTAIN THE FACE
OF THE WIRE SCREEN
FRAME OF THE HOOD IS
SET FLUSH WITH THE
LEADING EDGE OF THE TOP
OF THE UNIT
PLACE THE DISPLAY COVER
OVER THE ELECTRONIC DISPLAY
Figure 1-3
Disassemble/Re-assemble outdoor condensate trap
DIR #2000555429 00
DISASSEMBLE
THE CONDENSATE
TRAP BOX
CONNECT THE OUTDOOR
CONDENSATE WIRING HARNESS
TO THE PIGTAIL CONNECTOR
8. Once the condensate hoses are inserted through the terminal
plates of the condensate trap box and attached to the
condensate trap (both inlet and vent), the condensate trap
box can then be re-assembled (FIG. 1-3).
9.
Make certain the condensate trap is oriented correctly
and that the wiring harness has enough slack to ensure the
escutcheons remain seated properly. For proper trap
placement, reference the Condensate Disposal Section of the
Crest Installation and Operation Manual.
Failure to assure the truck forks are
long enough to extend at least halfway
under the boiler heat exchanger will
result in the boiler tipping off the lift
truck, and potentially falling. This will
result in severe personal injury, death, or
substantial property damage.
⚠
WARNING
d. If lifting by crane is desired, remove the top access
panels to gain access to the lifting lugs located on
the boiler. It is also recommended that the upper
and lower front panels along with both front side
panels be removed (no tools required).
Do not drop the boiler or bump the jacket
on the floor or pallet. Damage to the
boiler can result.
DIR #2000555479 00
BOLT, WASHERS,
& LOCKNUT (3X)
LAG BOLTS & TABS (3X)
REAR
FRONT
Figure 1-1
Boiler Mounted on Shipping Pallet
NOTICE
Model
Outdoor Kit Number
751 - 2001
100301827
2501 - 3001
100313289
3501
100308477
4001 - 5001
100313290
6001
100313291
Table 1B
Outdoor Vent Kits