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Outdoor Crest Supplemental Manual

19

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING:

 If  you do not follow these  instructions exactly,  a fire or explosion 

may result causing property damage, personal  injury, or loss of life. 

A.  This appliance does not have a pilot.  It is 

equipped with an ignition device which 
automatically lights the burner.  Do not try 
to light the  burner  by  hand. 

B.  BEFORE OPERATING smell all around 

the appliance area for gas.  Be sure to 
smell next to the floor because some gas 
is  heavier than air and will settle on the 
floor. 

WHAT TO DO IF YOU SMELL GAS 

 

Do not try to light any appliance. 

 

Do not touch any electric switch; do 
not use any phone in your building.  

 

Immediately call your gas supplier from a 
neighbor’s phone.  Follow the gas supplier’s 
instructions.  

 

If you cannot reach your gas supplier, call 
the fire  department. 

C.  Use only your hand to turn the gas control knob.  

Never use tools.  If the handle will not turn by 
hand, don’t try to repair it, call a qualified service 
technician.  Force or attempted repair may 
result in a fire or explosion. 

D.  Do not use this appliance if any part has been 

under water.  Immediately call a qualified 
service technician to inspect the applianc e and 
to replace any part of the control system and 
any gas control which has been under water. 

OPERATING INSTRUCTIONS 

1. 

STOP!

  Read the safety information 

above on this label. 

2.  Set the thermostat to lowes t setting. 

3.  Turn off all electric power to the 

applianc e. 

4.  This appliance is equipped with an 

ignition device which automatically lights 
the burner.  Do not try to light the burner 
by hand. 

5. Remove 

front 

door. 

6.  Turn gas shutoff valve counterclockwise 

to “OFF”.  Handle will be perpendicular to 
pipe.  Do not force.  

7.  Wait  five (5) minutes  to clear  out  any gas.   

If you then smell gas, 

STOP!

  Follow “B” 

in the safety information above this label.  
If you don’t smell gas, go to next step. 

8.  Turn gas shutoff valve clockwise to “ON”.  

Handle will be parallel to pipe. 

9. Install 

front 

door. 

10.  Turn on all electric power to applianc e. 

11. Set thermostat to desired setting. 

12. If the appliance will not operate, follow the 

instructions “To Turn Off Gas To Appliance” and 
call your service technician or gas supplier. 

TO TURN OFF GAS TO APPLIANCE 

1.  Set the thermostat to lowes t setting. 

2.  Turn off all electric power to the appliance 

if service is to be performed. 

3. Remove 

front 

door. 

4.  Turn gas shut off valve counterclockwise to 

“OFF”.  Handle will be perpendicular to pipe.   
Do not force.  

5. Install 

front 

door. 

L BL2 005 3 REV B 

Figure 3-3 

Operating Instructions

3  

Start-up 

(continued)

Содержание Crest OFL0751

Страница 1: ...Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial p...

Страница 2: ...EDING 3 THE OUTDOOR CREST HOW IT WORKS 4 5 RATINGS 6 1 DETERMINE BOILER LOCATION Installation Must Comply With 7 Before Locating the Boiler Check 7 Provide Clearances 8 Prevent Combustion Air Contamin...

Страница 3: ...xternal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has...

Страница 4: ...ge junction box 15 Low gas pressure switch Monitors gas supply pressure to the boiler and shuts the boiler down in the event a low gas pressure condition occurs 16 High gas pressure switch Monitors ga...

Страница 5: ...Outdoor Crest How it works continued 2000549892 00 2000549892 00 1 8 31 3 2 DIR 2000549892 00 Front View DIR 2000549906 00 31 6 12 4 5 20 24 23 27 26 Rear View DIR 2000549910 00 19 9 10 17 29 22 18 13...

Страница 6: ...ited States Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pic...

Страница 7: ...oper operation and prevent a hazardous condition WARNING WARNING The unit must not be installed in an area that is enclosed by walls or a fence that will block free wind movement around the appliance...

Страница 8: ...onsible for water damage in connection with this appliance or any of its components If flooding is possible elevate the boiler sufficiently to prevent water from reaching the boiler Recommended servic...

Страница 9: ...mbly DIR 2000555428 00 DIR 2000 AIR INLET HOOD ASSEMBLY MAKE CERTAIN THE FACE OF THE WIRE SCREEN FRAME OF THE HOOD IS SET FLUSH WITH THE LEADING EDGE OF THE TOP OF THE UNIT PLACE THE DISPLAY COVER OVE...

Страница 10: ...mm minimum clearance to the air inlet To avoid a blocked air inlet or blocked flue condition keep the air inlet flue outlet and condensate trap clear of leaves debris etc Do not locate unit so that hi...

Страница 11: ...lator 4 Gas regulators should be installed the greater of either 20 inches or 10 pipe diameters from the nearest fitting elbow or valve to the outlet of the regulator 5 It is recommended that the gas...

Страница 12: ...oses of input adjustment WARNING WARNING NOTICE Check boiler rating plate to determine which fuel the boiler is set for Outdoor Crest boilers CAN NOT be field converted Failure to comply could result...

Страница 13: ...mum and maximum gas supply pressures are specified in this section of the manual 9 If gas supply pressure is within normal range and no adjustments are needed proceed on to Step 11 10 If the gas press...

Страница 14: ...r should ignite promptly Flame pattern should be stable Turn system off and allow burner to cool then cycle burner again to ensure proper ignition and flame characteristics Gas valve replacement The g...

Страница 15: ...up flush the entire heating system 2 Clean the entire heating system with an approved pre commissioning cleaner comparable to Sentinel X300 or X400 and Fernox F3 or DS40 in accordance with the manufac...

Страница 16: ...minate all system leaks Continual fresh makeup water will reduce boiler life Minerals can build up in the heat exchanger reducing heat transfer overheating the heat exchanger and causing heat exchange...

Страница 17: ...of water and all system components are correctly set for operation Verify the preparation procedures of Section 3 pages 15 18 have been completed Verify electrical connections are correct and securely...

Страница 18: ...ns On the Service Maintenance Screen place heater into Service Mode by selecting the START button then selecting Set Gas Valve 1 High FIG 3 2 WARNING WARNING Table 3B Flue Products Chart 8 Once the he...

Страница 19: ...to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Se...

Страница 20: ...NDENT AIR VALVE PRESS SWITCH BLOWER AIR VALVE HIGH LIMIT SWITCH M M DISCONNECT POWER BEFORE SERVICING BOILER PUMP DHW PUMP 5 0 A 3 15 A F2 LARGE GAS LARGE GAS SMALL GAS SMALL GAS USB INTERFACE X11 WIF...

Страница 21: ...TOR CONTACTOR DHW PUMP CONTACTOR HIGH VOLTAGE LOW VOLTAGE 120 VAC 1 5A EACH MAX OR AIR VALVE PRESSURE SWITCH OR BK OR AIR VALVE OR W BL OR R M 1 M 2 3 5 1 2 3 USB INTERFACE X11 R BL E GND LG CON BRD B...

Страница 22: ...5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state p...

Страница 23: ...TURN SENSOR SYSTEM SUPPLY SENSOR 0 10V 0 10V TANK SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R...

Страница 24: ...D 1 5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local stat...

Страница 25: ...SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y...

Страница 26: ...BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code req...

Страница 27: ...0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3...

Страница 28: ...0 CN 500017507 reflects the addition of the 3501 model updates made to the Check Flame and Combustion Section on page 18 and the wiring and ladder diagrams Revision C PCP 3000029182 CN 500018624 refle...

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