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Outdoor Crest Supplemental Manual

 

4  

Diagrams  

Figure 4-3 

Ladder Diagram_2501 - 3501 Models

22

JUNCTION BOX

TERMINAL STRIP
208V 3  SUPPLY

TERMINAL STRIP
208V SUPPLY "N"

NEUTRAL

INTEGRATED CONTROL

ON/OFF

SWITCH

F2

3.15 A

F4

5.0 A

SYSTEM PUMP

RELAY

BOILER PUMP

RELAY

DHW PUMP

RELAY

X1-1

X1-2

X1-4

X1-8

CONTACTOR

SMALL GAS

VALVE RELAY

LARGE GAS

VALVE RELAY

X1-4

X10-1

X10-2

X10-3

SMALL GAS

VALVE RELAY

LARGE GAS

VALVE RELAY

X10-6

X10-5

X10-4

GAS

VALVE

(LARGE)

GAS

VALVE

(SMALL)

TERMINAL STRIP

SYSTEM PUMP

CONTACTOR

BOILER PUMP

CONTACTOR

DHW PUMP

CONTACTOR

   BLOWER

CONTACTOR

        BLOWER

X6-10

X13-4

X6-1

X2-5

FLUE DAMPER

TRANSFORMER

M

1

2

3

24V

TRANSFORMER

FLUE DAMPER

X6-3

X1-12

X1-3

LWCO

BOARD

TEST

SWITCH

LWCO

PROBE

LWCO RESET

J3-6

J3-3

J2-1

J2-2

J3-5

J3-2

J3-4

OPTIONAL

ETHERNET CABLE

X1-3

X1-7

X1-10

X2-5

FLAME

SENSE 1

FLAME

SENSE 2

SPARK

GENERATOR

SPARK

ROD

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

SHIELD

SHIELD

A

B

BAS
OPTION

+

-

-

+

RATE
OUT

BOILER
PUMP OUT

SYSTEM RETURN
SENSOR

SYSTEM SUPPLY
SENSOR

0-10V

0-10V

TANK
SENSOR

OUTDOOR
SENSOR

+

+

-

-

0-10V

0-10V

BMS
IN

SYSTEM
PUMP IN

SHIELD

SHIELD

A

B

CASCADE

LARGE

CONNECTION BOARD

CN6-1

CN3-6

CN3-7

CN3-14

CN3-13

CN3-11

CN3-9

CN3-8

CN3-1

CN3-2

CN3-3

CN3-4

CN6-2

CN6-3

CN3-10

CN3-12

BAS

BOARD

(AS APPLICABLE)

X4

-1

X4

-2

X4

-3

X6

-3

X6

-1

X6

-2

X8-20

X8-10

X7-8

X8-13

X8-14

X8-12

INTEGRATED

CONTROL

X8-5

X8-15

X7-7

X8-11

X8-6

X8-16

X8-7

X8-17

X8-18

-T

-T

-T

-T

-T

-T

-T

INLET SENSOR

OUTLET SENSOR (S9)

OUTLET SENSOR (S1)

FLUE SENSOR

FLUE SENSOR (S10)

PRE-MIX SENSOR 1 (S11)

PRE-MIX SENSOR 1 (S13)

X8-3

X8-8

X8-2

X8-4

X8-9

X7-1

X7-5

GROUND

X6-18

X6-9

X6-17

X6-8

1

4

2

5

  BLOWER

E

GND

1.5A EACH MAX

X11

WIFI

DONGLE

X4

BOX DEPICTS

OPTIONAL ITEMS

BOX DEPICTS

DUAL SENSOR

SINGLE HOUSING

HIGH VOLTAGE

LOW VOLTAGE
120 VAC

Notes:
1. All wiring must be installed in accordance with:  local, state, provincial and national code requirements per either N.E.C.
in USA or C.S.A. in Canada.
2. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same
 wire gauge (AWG) and rated for a minimum of 105°C.   Exceptions:  Replacement high voltage spark lead and shielded cables
 must be purchased from the factory.  Use of a non-approved spark lead or shielded cables can lead to operational problems
 which could result in non-repairable damage to the integrated controller or other components.
3. Actual connector block locations may vary from those shown on diagrams.  Refer to actual components for proper
 connector block locations when using diagrams to troubleshoot unit.

USB

INTERFACE

L1 L2 L3

1
2

3

4

LADDER DIAGRAM
100303181 REV B

X8-10

X8-1

CN3-4

SW1

J2

8

43

J6

J9

J17

J23

J12

J11

LG CON BRD

J8

LCD

 DISPLAY 

USB CABLE

OPTIONAL USB/WIFI

EXTENSION CABLE

J10

J7

BAS

CN6-1

CN6-3

24V

CN6-2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

ALARM
CONTACTS

RUN-TIME
CONTACTS

TANK
THERMOSTAT

LOUVER
PROVING

24 VAC LOUVER
RELAY COIL

AUX
SWITCH 1

AUX
SWITCH 2

ENABLE

 

  R

 

  W

CN1-4

CN1-5

CN1-6

CN1-12

CN1-10

CN1-11

CN1-9

CN1-8

CN1-7

CN1-2

CN1-3

HIGH LIMIT

SWITCH

SMALL

CONNECTION BOARD

X13-1

X6-6

X3-3

X3-4

X3-1

X3-2

X6-11

X6-2

X6-14

INTEGRATED

CONTROL

BLOCKED FLUE

SWITCH

BLOCKED DRAIN

SWITCH

X6-4

X5-1

X5-7

X5-2

X5-8

X5-3

X5-9

X5-4

X5-10

X5-5

X5-41

X5-6

X5-12

"X5"

BLOCK WIRING

IS MODEL 

DEPENDANT

CN1-1

X6-5

X6-15

X6-12

GPS1

GPS2

PRESS. SWITCH

AIR VALVE

X6-13

AIR VALVE

CN-1

CN-4

CN-2

CN-3

M

SERVICE

OUTLET

BAS 

(AS APPLICABLE)

X1-1

X1-2

X1-3

SHIELDED CABLE FROM X4

TO J12 OR J23 AS APPLICABLE

O

Содержание Crest OFL0751

Страница 1: ...Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial p...

Страница 2: ...EDING 3 THE OUTDOOR CREST HOW IT WORKS 4 5 RATINGS 6 1 DETERMINE BOILER LOCATION Installation Must Comply With 7 Before Locating the Boiler Check 7 Provide Clearances 8 Prevent Combustion Air Contamin...

Страница 3: ...xternal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has...

Страница 4: ...ge junction box 15 Low gas pressure switch Monitors gas supply pressure to the boiler and shuts the boiler down in the event a low gas pressure condition occurs 16 High gas pressure switch Monitors ga...

Страница 5: ...Outdoor Crest How it works continued 2000549892 00 2000549892 00 1 8 31 3 2 DIR 2000549892 00 Front View DIR 2000549906 00 31 6 12 4 5 20 24 23 27 26 Rear View DIR 2000549910 00 19 9 10 17 29 22 18 13...

Страница 6: ...ited States Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pic...

Страница 7: ...oper operation and prevent a hazardous condition WARNING WARNING The unit must not be installed in an area that is enclosed by walls or a fence that will block free wind movement around the appliance...

Страница 8: ...onsible for water damage in connection with this appliance or any of its components If flooding is possible elevate the boiler sufficiently to prevent water from reaching the boiler Recommended servic...

Страница 9: ...mbly DIR 2000555428 00 DIR 2000 AIR INLET HOOD ASSEMBLY MAKE CERTAIN THE FACE OF THE WIRE SCREEN FRAME OF THE HOOD IS SET FLUSH WITH THE LEADING EDGE OF THE TOP OF THE UNIT PLACE THE DISPLAY COVER OVE...

Страница 10: ...mm minimum clearance to the air inlet To avoid a blocked air inlet or blocked flue condition keep the air inlet flue outlet and condensate trap clear of leaves debris etc Do not locate unit so that hi...

Страница 11: ...lator 4 Gas regulators should be installed the greater of either 20 inches or 10 pipe diameters from the nearest fitting elbow or valve to the outlet of the regulator 5 It is recommended that the gas...

Страница 12: ...oses of input adjustment WARNING WARNING NOTICE Check boiler rating plate to determine which fuel the boiler is set for Outdoor Crest boilers CAN NOT be field converted Failure to comply could result...

Страница 13: ...mum and maximum gas supply pressures are specified in this section of the manual 9 If gas supply pressure is within normal range and no adjustments are needed proceed on to Step 11 10 If the gas press...

Страница 14: ...r should ignite promptly Flame pattern should be stable Turn system off and allow burner to cool then cycle burner again to ensure proper ignition and flame characteristics Gas valve replacement The g...

Страница 15: ...up flush the entire heating system 2 Clean the entire heating system with an approved pre commissioning cleaner comparable to Sentinel X300 or X400 and Fernox F3 or DS40 in accordance with the manufac...

Страница 16: ...minate all system leaks Continual fresh makeup water will reduce boiler life Minerals can build up in the heat exchanger reducing heat transfer overheating the heat exchanger and causing heat exchange...

Страница 17: ...of water and all system components are correctly set for operation Verify the preparation procedures of Section 3 pages 15 18 have been completed Verify electrical connections are correct and securely...

Страница 18: ...ns On the Service Maintenance Screen place heater into Service Mode by selecting the START button then selecting Set Gas Valve 1 High FIG 3 2 WARNING WARNING Table 3B Flue Products Chart 8 Once the he...

Страница 19: ...to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Se...

Страница 20: ...NDENT AIR VALVE PRESS SWITCH BLOWER AIR VALVE HIGH LIMIT SWITCH M M DISCONNECT POWER BEFORE SERVICING BOILER PUMP DHW PUMP 5 0 A 3 15 A F2 LARGE GAS LARGE GAS SMALL GAS SMALL GAS USB INTERFACE X11 WIF...

Страница 21: ...TOR CONTACTOR DHW PUMP CONTACTOR HIGH VOLTAGE LOW VOLTAGE 120 VAC 1 5A EACH MAX OR AIR VALVE PRESSURE SWITCH OR BK OR AIR VALVE OR W BL OR R M 1 M 2 3 5 1 2 3 USB INTERFACE X11 R BL E GND LG CON BRD B...

Страница 22: ...5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state p...

Страница 23: ...TURN SENSOR SYSTEM SUPPLY SENSOR 0 10V 0 10V TANK SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R...

Страница 24: ...D 1 5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local stat...

Страница 25: ...SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y...

Страница 26: ...BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code req...

Страница 27: ...0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3...

Страница 28: ...0 CN 500017507 reflects the addition of the 3501 model updates made to the Check Flame and Combustion Section on page 18 and the wiring and ladder diagrams Revision C PCP 3000029182 CN 500018624 refle...

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