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Outdoor Crest Supplemental Manual

1  

Determine boiler location

The Outdoor Crest gas manifold and controls 
met safe lighting and other performance 
criteria when the boiler underwent tests 
specified in ANSI Z21.13 – latest edition.

Do not install the unit under a deck. 
Do not install the unit in a well, stairwell, 
alcove, courtyard or other recessed area.
Do not install outdoor units on stack 
frames. Failure to comply with the above 
may result in severe personal injury, death 
or substantial property damage.

Installation must comply with:

•  Local, state, provincial, and national codes, laws, regulations, 

and ordinances.

•   National Fuel Gas Code, ANSI Z223.1 – latest edition.

•   Standard for Controls and Safety Devices for Automatically 

Fired Boilers, ANSI/ASME CSD-1, when required.

•   National Electrical Code.

Before locating the boiler, check:

1.  Check for nearby connection to:

• System water piping
• Gas supply piping
• Electrical power

2.  - Keep venting areas free of obstructions. 
 

- Keep area clean and free of combustible and flammable      

         materials. 
 

- To avoid a blocked air inlet or blocked flue condition, 

 

   keep the outdoor air inlet and flue outlet clear of leaves, 

         debris, etc. 

4.  If a new boiler will replace an existing boiler, check for 

and correct system problems, such as:

• 

System leaks causing oxygen corrosion or heat 
exchanger cracks from hard water deposits.

• Incorrectly-sized expansion tank.
• Debris left from existing piping, if not flushed and 

cleaned with an appropriate cleaner.

WARNING

NOTICE

3.  Check area around the boiler. Remove any combustible 
 

materials, gasoline and other flammable liquids.

Outdoor models must be installed outdoors 
only and must use the outdoor air inlet hood 
assembly along with the vent termination 
cap supplied by the manufacturer. Personal 
injury or product damage may result if any 
other venting is used or if an outdoor model 
is used indoors. All covers, doors and jacket 
panels must be properly installed to ensure 
proper operation and prevent a hazardous 
condition.

WARNING

WARNING

The unit must not be installed in an area 
that is enclosed by walls or a fence that 
will block free wind movement around 
the appliance. Free movement of wind 
around the outdoor unit is required 
to carry away the flue products and 
provide combustion air. The flue outlet/
combustion air inlet of an outdoor unit 
must not be installed closer than 10 feet 
from an inside corner of an L-shaped 
structure. Walls or enclosed fencing may 
cause eddy currents which can recirculate 
the flue products into the combustion 
air inlet. Recirculation of flue products 
may cause operational problems, bad 
combustion or non-warrantable damage 
to controls.
Locate the unit at least 3 feet (0.91m) 
outside any overhang.

CAUTION

CAUTION

Do not install in locations where rain from 
building runoff  drains will spill onto the 
unit.
Do not locate the unit so that water 
from sprinklers may spray directly onto 
it. Water may damage controls or other 
electrical components.

Failure to keep boiler area clear and free 
of combustible materials, gasoline, and 
other flammable liquids and vapors can 
result in severe personal injury, death, or 
substantial property damage.

WARNING

This product contains a condensate 
management and disposal system that 
may be subject to freezing if exposed 
to sustained temperatures below 32°F. 
Precautions should be taken to protect 
the condensate trap and drain lines during 
extended periods of outdoor temperatures 
below 32°F. 

The Outdoor Crest is NOT suitable for 
installation in areas which may experience 
temperatures below 32°F.

WARNING

Do not locate unit so that high winds can 
deflect off of adjacent walls, buildings 
or shrubbery causing recirculation. 
Recirculation of flue products may cause 
operational problems, bad combustion or 
damage to controls. Locate unit at least 
3 feet (0.91m) from any wall or vertical 
surface to prevent wind conditions from 
affecting performance.

CAUTION

Do not install outdoor models directly on 
the ground. You must install the outdoor 
unit on a level concrete, brick, block, or 
pressure-treated wood platform.

CAUTION

Содержание Crest OFL0751

Страница 1: ...Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial p...

Страница 2: ...EDING 3 THE OUTDOOR CREST HOW IT WORKS 4 5 RATINGS 6 1 DETERMINE BOILER LOCATION Installation Must Comply With 7 Before Locating the Boiler Check 7 Provide Clearances 8 Prevent Combustion Air Contamin...

Страница 3: ...xternal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has...

Страница 4: ...ge junction box 15 Low gas pressure switch Monitors gas supply pressure to the boiler and shuts the boiler down in the event a low gas pressure condition occurs 16 High gas pressure switch Monitors ga...

Страница 5: ...Outdoor Crest How it works continued 2000549892 00 2000549892 00 1 8 31 3 2 DIR 2000549892 00 Front View DIR 2000549906 00 31 6 12 4 5 20 24 23 27 26 Rear View DIR 2000549910 00 19 9 10 17 29 22 18 13...

Страница 6: ...ited States Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pic...

Страница 7: ...oper operation and prevent a hazardous condition WARNING WARNING The unit must not be installed in an area that is enclosed by walls or a fence that will block free wind movement around the appliance...

Страница 8: ...onsible for water damage in connection with this appliance or any of its components If flooding is possible elevate the boiler sufficiently to prevent water from reaching the boiler Recommended servic...

Страница 9: ...mbly DIR 2000555428 00 DIR 2000 AIR INLET HOOD ASSEMBLY MAKE CERTAIN THE FACE OF THE WIRE SCREEN FRAME OF THE HOOD IS SET FLUSH WITH THE LEADING EDGE OF THE TOP OF THE UNIT PLACE THE DISPLAY COVER OVE...

Страница 10: ...mm minimum clearance to the air inlet To avoid a blocked air inlet or blocked flue condition keep the air inlet flue outlet and condensate trap clear of leaves debris etc Do not locate unit so that hi...

Страница 11: ...lator 4 Gas regulators should be installed the greater of either 20 inches or 10 pipe diameters from the nearest fitting elbow or valve to the outlet of the regulator 5 It is recommended that the gas...

Страница 12: ...oses of input adjustment WARNING WARNING NOTICE Check boiler rating plate to determine which fuel the boiler is set for Outdoor Crest boilers CAN NOT be field converted Failure to comply could result...

Страница 13: ...mum and maximum gas supply pressures are specified in this section of the manual 9 If gas supply pressure is within normal range and no adjustments are needed proceed on to Step 11 10 If the gas press...

Страница 14: ...r should ignite promptly Flame pattern should be stable Turn system off and allow burner to cool then cycle burner again to ensure proper ignition and flame characteristics Gas valve replacement The g...

Страница 15: ...up flush the entire heating system 2 Clean the entire heating system with an approved pre commissioning cleaner comparable to Sentinel X300 or X400 and Fernox F3 or DS40 in accordance with the manufac...

Страница 16: ...minate all system leaks Continual fresh makeup water will reduce boiler life Minerals can build up in the heat exchanger reducing heat transfer overheating the heat exchanger and causing heat exchange...

Страница 17: ...of water and all system components are correctly set for operation Verify the preparation procedures of Section 3 pages 15 18 have been completed Verify electrical connections are correct and securely...

Страница 18: ...ns On the Service Maintenance Screen place heater into Service Mode by selecting the START button then selecting Set Gas Valve 1 High FIG 3 2 WARNING WARNING Table 3B Flue Products Chart 8 Once the he...

Страница 19: ...to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Se...

Страница 20: ...NDENT AIR VALVE PRESS SWITCH BLOWER AIR VALVE HIGH LIMIT SWITCH M M DISCONNECT POWER BEFORE SERVICING BOILER PUMP DHW PUMP 5 0 A 3 15 A F2 LARGE GAS LARGE GAS SMALL GAS SMALL GAS USB INTERFACE X11 WIF...

Страница 21: ...TOR CONTACTOR DHW PUMP CONTACTOR HIGH VOLTAGE LOW VOLTAGE 120 VAC 1 5A EACH MAX OR AIR VALVE PRESSURE SWITCH OR BK OR AIR VALVE OR W BL OR R M 1 M 2 3 5 1 2 3 USB INTERFACE X11 R BL E GND LG CON BRD B...

Страница 22: ...5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state p...

Страница 23: ...TURN SENSOR SYSTEM SUPPLY SENSOR 0 10V 0 10V TANK SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R...

Страница 24: ...D 1 5A EACH MAX X11 WIFI DONGLE X4 BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local stat...

Страница 25: ...SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y...

Страница 26: ...BOX DEPICTS OPTIONAL ITEMS BOX DEPICTS DUAL SENSOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code req...

Страница 27: ...0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3...

Страница 28: ...0 CN 500017507 reflects the addition of the 3501 model updates made to the Check Flame and Combustion Section on page 18 and the wiring and ladder diagrams Revision C PCP 3000029182 CN 500018624 refle...

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