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ECO LOAD

MECHANICAL INSTALLATION

3.1

Assembling the loading system

Once the device has been unpacked,
assemble the loading system with the
enclosed bolts

A : Ejector
B : Loading arm
C : Rear end of feeder.

Follow the instructions below

3.2

Assembling the bar magazine

Remove screws(B)

Loosen screws (A)

Install ramps (1) and the central
support (2) and secure with
screws (B).

Fix (3) the 2 magazine anchor-
plates to the feeder pedestal

Adjust rake.

Содержание ECO LOAD

Страница 1: ...Instruction manual ENG 9 ECO 01 ANG...

Страница 2: ......

Страница 3: ...5 2 4 Horizontal alignment 6 2 5 Securing to the floor 6 3 Mechanical Installation 7 3 1 Assembling the loading system 7 3 2 Assembling the bar magazine 7 4 Commissioning 8 4 1 Connections 8 4 2 Pneu...

Страница 4: ...ar remnant 36 7 Manipulations 37 7 1 Control panel 37 7 2 Operation of the control panel TD 200 37 7 3 Functions F1 F8 38 7 4 Remote control 40 7 5 Manual mode 41 7 6 Automatic mode 41 7 7 List alarms...

Страница 5: ...overs while the bar feeder or the machine is under electrical power C It is strictly prohibited to jump wire or remove circuit breakers main switches and especially safety switches C To avoid any harm...

Страница 6: ...2 ECO LOAD 1 2 Floor plan...

Страница 7: ...m 1 4 65 mm 2 5 Bar length Min 280 mm 11 Max 1200 mm 47 2 Min 280 mm 11 Max 1500 mm 59 Spindle height 850 mm 33 5 1250 mm 49 2 Weight 210 Kg 476 lbs 240 Kg 544 lbs Compressed air supply 6 kg cm Air co...

Страница 8: ...tacle necessitate a wider gap please contact LNS The maximum length of the bars must not exceed the length of the spindle The bar must be fed completely into the spindle before starting rotation If th...

Страница 9: ...tical alignment 1 Unscrew the screws holding the side panels 2 Remove the side panels and open the electrical housing 3 Loosen the clamping bolts 4 Loosen the locknuts 5 Adjust the height according to...

Страница 10: ...rward until it is behind the lathe spindle Move the feeder laterally until the Pusher bar can enter the spindle without touching it You can now check by sighting down the inside of the lathe towards t...

Страница 11: ...ding system with the enclosed bolts A Ejector B Loading arm C Rear end of feeder Follow the instructions below 3 2 Assembling the bar magazine C Remove screws B C Loosen screws A C Install ramps 1 and...

Страница 12: ...pressure 6 bar 80 Psi C Consumption 50 lt per hour 13 15 us gal C Minimum cross section of supply tubes 8 mm 0 31 C Service pressure must be set to 6 bar C The feeder has a rise delay valve AS1 built...

Страница 13: ...9 ECO LOAD 4 2 Pneumatic diagram...

Страница 14: ...ency stop button the lathe and the barfeeder will stop d Safety switches There is a safety switch under the hood of the feeder C The feeder can work in manual mode with the cover open C The feeder can...

Страница 15: ...ovalves C Control panel D Remote control CS1 Main disconnect switch LS1 Measuring stop switch PB1 Emergency stop button SQ10 Main cover safety switch SQ11 Bar magazine cover safety switch SQ12 Retract...

Страница 16: ...12 ECO LOAD 5 2 Electrical control cabinet...

Страница 17: ...13 ECO LOAD 5 3 Diagrams...

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Страница 28: ...24 ECO LOAD 5 4 Layout...

Страница 29: ...OAD 5 5 Inputs Outputs 5 5 1 Signals description Chuck open signal Part feed out Lathe Emergency Feed hold signal Loading cycle Chuck closed signal End of bar signal Bar feeder alarm Spindle interlock...

Страница 30: ...D3 Close Impulse I0 3 DP4 Dip Switch 4 I1 3 DS6 Auto Mode PB Q0 3 D4 End of Bar I0 4 DP5 Dip Switch 5 I1 4 DS7 Man Mode PB Q0 4 D5 Alarm I0 5 LS1 Measuring cell I1 5 DS1 Carrier Fwd PB Q0 5 Val 1 Car...

Страница 31: ...27 ECO LOAD 5 6 Standard interface Europe...

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Страница 33: ...29 ECO LOAD 5 7 Interface USA...

Страница 34: ...30 ECO LOAD...

Страница 35: ...e scale I Procedure Press the button to switch to manual mode then place the button in the home position C Release the locking handles III C Set the new diameter using the scale I C Secure the locking...

Страница 36: ...pressure is at least 6 bar The slant of the bar magazine will depend on the cross section of the bar stock to be loaded Round bar stock 3 5 degrees Hex bar stock 20 degrees Procedure C Press the butt...

Страница 37: ...utton to switch to manual mode C Press the button to set the rake to 0o C Loosen the 2 screws I C Loosen the 2 screws II C Press the button to set the rake to 15o C Adjust the ejection levers to 1 2 m...

Страница 38: ...bar stops C Press the button to switch to manual mode C Press the button to set the rake to 15o C Loosen the 4 screws III C Adjust the stops IV so that only one bar is loaded at the time 0 7 x bar di...

Страница 39: ...gage the pusher IV 4 Loosen screw V remove the pusher IV from its support VI Take care to the spring VII located inside of the support 5 Pull the pusher IV forward 6 Extract the pusher Insert the new...

Страница 40: ...to be cut in order to be loaded by ECO LOAD The feed length per part part face trimming tool width is 80 mm 3 15 The minimum chuck clamping length chuck length projecting part is 40 mm 1 57 A 1200 mm...

Страница 41: ...tion of the control panel TD 200 1 To access functions F1 to F4 directly press the buttons To access functions F5 to F8 you have firstly to press the button F5 F6 F7 F8 2 The display shows two items o...

Страница 42: ...hat it not be in contact with the rotating bar After a given number of workpieces the pusher bar will withdraw to the position defined in parameter F2 each time the chuck closes F3 Workpiece length Th...

Страница 43: ...o which the pusher bar may advance behind the lathe chuck When during the work cycle the pusher bar reaches this position the feeder knows that the material has been used up F7 Bar out point The pushe...

Страница 44: ...e control Designation Description DS 1 Forwards DS 2 Backwards DS 3 Position 0o DS 4 Position 15o DS 5 START button for automatic mode In this position the LED is on DS 6 Automatic mode DS 7 Manual mo...

Страница 45: ...tton and bring the pusher to its forward position Press the button and bring the pusher to its home position C Now press the button again until it does light in automatic mode C Press the button to br...

Страница 46: ...ng TOP CUT process 2 TOP CUT device as measuring cell in QLS was not reset before TOP CUT process is proceeded e06 The bar feeder does receive chuck open signal before A new bar stock arrives TOP CUT...

Страница 47: ...ssure missing AS1 or AS2 sensor is mulfunction or soft start fitting is broken 4 The safety switch sensor is OFF OPEN sensors attached in the main access cover or bar feeder retraction rail e12 F1 is...

Страница 48: ...ers as indicated in the table below C Close the electrical housing C Turn on the feeder Setting the machine Function switch configurations Switch No Function Switch position 1 2 Select program OFF OFF...

Страница 49: ...ected the feeder sends a pulse to the lathe When the feed cycle ends the feeder sends another pulse When the end of bar is detected the feeder sends a pulse to the lathe When the feed cycle ends the f...

Страница 50: ...signal only D01 If switches 1 2 are OFF the working program requires an open chuck signal D01 to feed in the workpieces When the Bar end point is activated the feeder awaits signals D01 and D02 to st...

Страница 51: ...47 ECO LOAD 8 5 Interface signals 8 5 1 Program 1 without M function...

Страница 52: ...48 ECO LOAD 8 5 2 Program 2 with M function...

Страница 53: ...49 ECO LOAD 8 6 Programming example...

Страница 54: ...50 ECO LOAD 9 LNS AGENCIES...

Страница 55: ...51 ECO LOAD 10 SPARE PARTS...

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