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STEAM/HOT WATER COILS

1.  Steam pipes must be sized to handle desired steam 

flows at the lowest pressures.

2.  Inlet and outlet steam and hot water lines should be 

fully insulated.

3.  Full steam pressure must be supplied at all 

times – modulating valves must not be used. 

A modulating steam valve on a preheat coil can 

actually cause the coil to retain the condensate due 

to a reduced pressure in the coil, thus exposing 

condensate in the tubes to freezing conditions. With 

modulating steam below 5 psig (near valve closure) 

the steam may not be fully distributed in all of the 

tubes in the coil, causing the outer tubes to cool 

abnormally. This will create thermal stress that can 

lead to possible “outer tube failure”. Slow-acting on/

off steam valves may be used to close at desired set 

points. The minimum open to closed and closed to 

open time is three (3) minutes. Any time faster than 

three minutes is considered fast acting and is not 

allowed. If motorized steam valves are employed, 

they should be of the normally open type so that if the 

actuator fails, the valve will go to the open position, 

thereby keeping the steam supply to the coil.

4.  To isolate the coils in the off-season, slow acting on/

off steam valves may be used. If motorized steam 

valves are employed, they should be of the normally 

open type so if the actuator fails, the valve will go to 

the open position. 

5.  The amount that the delivered air temperature 

exceeds the thermostat setting is called temperature 

override. To minimize temperature override:

(a)  Insulate the top and bottom headers and/or at 

least isolate them on both sides of the coils. 

Eliminate airflow over the supply and return 

headers by installing sheet metal isolation plates 

on the top and bottom upstream of the coils.

(b)  Inlet and outlet mains should be fully insulated.

(c)  To eliminate coil temperature override, use slow –

acting on/off valves to close at desired set points.

(d)  The installation of humidifiers with steam 

manifolds internal of an air handler may provide 

a temperature override to the system. Internal 

steam manifolds and piping should be insulated.

6.  Return steam condensate headers and hot water 

supply headers must be free to float. A flexible 

connector MUST be installed parallel to the coil 

header, as close as possible to the coil connection 

and be able to provide a minimum of 3/8" free vertical 

and lateral movement of the headers.

7.  Failure to install flexible connectors will restrict 

expansion of the headers. This can result in bowing 

of tubes, bending of fins, interference with damper 

operation, or eventually tube breakage.

8.  Steam and hot water mains must be supported 

separately after the flexible connector to isolate piping 

strains and additional expansion from the coils

9.  Where more than one coil is used, each coil should 

be piped independently.

10.  Good engineering practices and procedures should 

be applied in the design of a condensate removal 

system. In particular, long piping runs to condensate 

pumps should be avoided.

11.  To avoid freezing of pre-heat coils when applying 

steam or hot water in very cold locations, first 

raise the tube metal temperature above freezing 

by applying steam or hot water to the coil prior to 

passing airflow over it.

Figure 3 

Coil Supported From  

Bottom On Angle Iron Stand  

And Bulkhead In A Duct

Figure 2 

Coil Supported 

From Above

Note: Single row steam coil shown

Figure 4

Coil Supported On Angle Iron 

Legs And Bulkhead In A Duct

Содержание MV

Страница 1: ...ELS SAVE THIS MANUAL ATTENTION READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING TO INSTALL OPERATE OR SERVICE THESE UNITS CHECK UNIT DATA PLATE FOR STEAM OR HOT WATER REQUIREMENTS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF INSTALLATION RECORD THE UNIT MODEL AND SE RIAL No s IN THE SPACE PROVIDED RETAIN FOR FUTURE REFERENCE...

Страница 2: ...ipment require no additional conduit or wire for field reassembly All wire leads will be tagged for ease of reconnection in the field Shipments are made F O B Dallas Texas The unit is securely strapped tied and blocked to prevent shipping damage All shipments are checked by an inspector before they are accepted by the carrier Parts that are shipped unmounted are noted on the bill of lading These p...

Страница 3: ...mounting bracket to prevent damage to the header and tubes during shipment See Figure 1 Shipping bolts must be removed before applying steam or hot water but after all piping connections are made Failure to do so will void factory warranty Figure 1 Shipping Bolt Locations C 000703 F Remove shipping braces before attaching ductwork G Ductwork can be attached to the coil flanges or the coil can stan...

Страница 4: ...nate airflow over the supply and return headers by installing sheet metal isolation plates on the top and bottom upstream of the coils b Inlet and outlet mains should be fully insulated c To eliminate coil temperature override use slow acting on off valves to close at desired set points d The installation of humidifiers with steam manifolds internal of an air handler may provide a temperature over...

Страница 5: ...e coil resulting in poor downstream temperature control B Turning vanes must be used to assure even distribution of air over the entire coil where elbows are used in the inlet and or outlet side of a preheat coil See Figure 6 C When the coil is used as a preheat coil in conjunction with a cooling coil located downstream of the heating coil a minimum space of 36 should be allowed between this coil ...

Страница 6: ... 6 SECTION V EQUIPMENT PHOTOS Photo of Indirect Coupled VIFB Entering Air Side Photo of Indirect Coupled VIFB Leaving Air Side ...

Страница 7: ... 7 Photo of Direct Coupled VIFB Entering Air Side Photo of Direct Coupled VIFB Leaving Air Side ...

Страница 8: ... 8 SECTION VI PARTS DRAWING Enlarged View C Section A A Section D D Elevation ...

Страница 9: ...ing Bar 8 Side Panel 9 Snap Bushing 10 Return Header 11 Casing Support Channel 12 Optional Weather Proof Control Housing 13 Drive Assembly 14 Top and Bottom Panel 15 Bearing Nylon 16 Washer Special 17 Finned 5 8 Tube 18 Damper 19 Washer 1 O D 20 Palnut Fastener 21 Plain Washer 3 16 22 Rivet Brass 23 Damper Rod 24 Bearing Nylon 25 Washer 1 2 26 Retaining Clip 27 Shipping Bolts to be removed before ...

Страница 10: ...corporate a flexible connector to provide for at least 3 8 tube expansion and contraction and to allow the return header to float The integrity of the system depends in part on proper piping The following recommendations should be diligently observed Steam Systems 1 All piping in contact with airflow or inside an air hander should be insulated 2 Install casing level tubes must be vertical 3 Full s...

Страница 11: ... 11 STEAM PIPING VIFB Coil Piping Diagram 15 psig and below W12A ...

Страница 12: ... 12 STEAM PIPING VIFB Coil Piping Diagram Above 15 psig W33B ...

Страница 13: ... 13 HOT WATER PIPING VIFB Coil Piping Diagram One or Three Row Coils W13B ...

Страница 14: ... 14 HOT WATER PIPING VIFB Coil Piping Diagram Two Row Coil W32B ...

Страница 15: ... 15 STEAM PIPING MV Coil Piping Diagram 15 psig and below W27A ...

Страница 16: ... 16 STEAM PIPING MV Coil Piping Diagram Above 15 psig W28A ...

Страница 17: ... 17 HOT WATER PIPING MV Coil Piping Diagram Two Row Coil W29A ...

Страница 18: ...cated in the downstream ductwork a minimum of 3 ft away from the coil The thermostat element must be positioned across both face and by pass sections of the coil parallel to the header C Control installation instructions including diagrams are enclosed in the instruction envelope when special controls and control arrangements are ordered Typical electric and pneumatic control arrangements are indi...

Страница 19: ... 19 ELECTRIC AND PNEUMATIC CONTROLS D000756A ...

Страница 20: ...hten ball joints one on each arm connecting scissor saddle base pan arms to damper lever arm 7 With assembly now set release clamps and rotate damper lever arm until it reaches a point 1 1 2 from casing and clamp in this position Photo 3 8 Manually check to make sure that all dampers are fully closed around the coil 9 Tighten ball joints two on each side connecting base assembly to dampers 10 Remo...

Страница 21: ...3 Open steam supply line to coil and blow through coil with steam to purge coil of air and condensate 4 Feel tube surfaces to assure even heating of all surfaces before starting fans or opening outside shutoff dampers 5 Allow unit to heat soak at least 15 minutes as in step 4 6 Open dampers on the heating surface all the way by adjusting thermostats or control air pressure to units 7 Open outside ...

Страница 22: ...its and allow water to drain E Do not expose a coil which has been shut down to sub freezing air flow as water droplets in tubes may freeze resulting in coil freeze up when coil is restarted See starting instructions SECTION XI MAINTENANCE A The Wing heating coil should be periodically inspected for continuous satisfactory operation Loose nuts bolts screws and damper linkage should be tightened Cr...

Страница 23: ... 23 ...

Страница 24: ...4830 TRANSPORT DRIVE DALLAS TX 75247 TEL 214 638 6010 www ljwing com ...

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