CHAPTER 3C ENGINE 100/125/150/200
SERVICE MANUAL09.0
CHAPTER 3C ENGINE PAGE.3C - 19 -
8. Remove output shaft.
9. Clean all components and inspect for wear.
10. Inspect engagement dogs of gears and
replace if edges are rounded.
11. Inspect gear teeth for wear, cracks, chips or
broken teeth.
12. Remove seals from transmission case.
IMPORTANT:
New seals should be installed
after the transmission is completely assembled.
13. Inspect bearings for smooth operation.
Check for excessive play between inner and
outer race.
3.4.5.2 Transmission Assembly
1. Install output shaft.
2. Before installing the front cover make sure the
sealing surfaces are clean and dry, and shafts are
fully seated in the transmission case. Apply silicon
glue to mating surfaces.
3. Reinstall cover and torque bolts in a cross
pattern in 3 steps to 14.5 ft. lbs. (20 Nm).
4. Install new output shaft seal.
5. Install pinion shaft with bearing.
6. Install retainer plate with flat side toward
bearing.
7. Apply Loctite
TM
242(Blue) to screw threads and
torque screws to 7.2 ft-lbs. (10N.m).
8. Assemble shafts and shift fork.
9. Carefully install forward/reverse shaft and
middle shaft assembly and gear cluster as a unit
into their respective bearing case areas. Tap with
a soft face hammer to seat shaft assemblies.
NOTE
:
Make sure shift fork pins is properly
positioned in the slot on selector arm.
NOTE
:
Be sure gear indicator switch are
removed from transmission case before
installing shafts.
Содержание 2004 ATV 260
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Страница 58: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 19 3 3CYLINDER HEAD...
Страница 118: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 79 NOTES...
Страница 171: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 53 3 8 Carburetor...
Страница 192: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 74 NOTES...
Страница 228: ...CHAPTER 3C ENGINE 100 125 150 200 SERVICE MANUAL09 0 CHAPTER 3C ENGINE PAGE 3C 36 NOTES...
Страница 247: ...CHAPTER 4B CHASSIS ATV SERVICE MANUAL09 0 CHAPTER 4 CHASSIS PAGE 4B 11 NOTES...
Страница 279: ...CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09 0 CHAPTER 5 FINAL DRIVE 5 32 NOTES...
Страница 292: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 13 2X4 TRANSMISSION EXPLODED VIEW...
Страница 293: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 14 4X4 TRANSMISSION EXPLODED VIEW...
Страница 294: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 15 NOTES...
Страница 307: ...CHAPTER 7 BRAKES ATV SERVICE MANUAL 09 0 CHAPTER 7 BRAKES PAGE 7 13 NOTES...
Страница 315: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL PAGE 8 8 CIRCUIT DIAGRAM...
Страница 332: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 25 8 7 LIGHTING SYSTEM FOR USA MODEL...
Страница 333: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 26 FOR EUROPE MODEL...
Страница 339: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 32 Switch schematic...
Страница 348: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 41 Fig 2 Fig 3 Page from owner s manual...
Страница 349: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 42 Fig 4...
Страница 350: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 43 8 14 WIRING DIAGR...
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Страница 362: ...ATV SERVICE MANUAL EUROPE 09 0 PN F010102A01 ATV 09 0 F010102A01...