CHAPTER 1 GENERALINFORMATION
ATV SERVICE MANUAL 09.0
CHAPTER 1 GENERAL PAGE. 1- 2
1.1 IMPORTANT INFORMATION
PREPARATION FOR REMOVAL PROCEDURES
1. Remove all dirt, mud, dust and foreign material before removal and disassembly.
2. Use proper tools and cleaning equipment.
3. When disassembling the machine, always keep mated parts together. This includes gears,
cylinders, pistons and other parts that have been ”mated ”through normal wear. Mated part must
always be reused or replaced as an assembly.
4. During machine disassembly, clean all parts and place them in trays in the order of disassembly.
This will speed up assembly and allow for the correct installation of all parts.
5. Keep all parts away from any source of fire.
REPLACEMENT PARTS
Use only genuine parts for all replacements. Use recommended oil and grease for all lubrication
jobs. Other brands may be similar in function and appearance, but inferior in quality.
GASKETS,OIL SEALS AND O-RINGS
1. Replace all gaskets seals and O-rings when overhauling the engine. All gasket surfaces, oil seal
lips and O-rings must be cleaned.
2. Properly oil all mating parts and bearings during reassembly. Apply grease to the oil seal lips.
LOCK WASHERS/PLATES AND COTTER PINS
Replace all lock washers/plates and cotter pins
after removal. Bend lock tabs along the bolt or
nut flats after the bolt or nut has been tightened
to specification.
BEARINGS AND OIL SEALS
Install bearings and oil seals so that the
manufacturer’s marks or numbers are visible.
When installing oil seals, apply a light coating of
lightweight lithium base grease to the seal lips.
Oil bearings liberally when installing, if
appropriate.
①
oil seal
CAUTION:
Do not use compressed air to spin the bearings
dry. This will damage the bearing surfaces.
①
Bearing
CIRCLIPS
1. Check all circlips carefully before reassembly.
Содержание 2004 ATV 260
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Страница 58: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 19 3 3CYLINDER HEAD...
Страница 118: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 79 NOTES...
Страница 171: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 53 3 8 Carburetor...
Страница 192: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 74 NOTES...
Страница 228: ...CHAPTER 3C ENGINE 100 125 150 200 SERVICE MANUAL09 0 CHAPTER 3C ENGINE PAGE 3C 36 NOTES...
Страница 247: ...CHAPTER 4B CHASSIS ATV SERVICE MANUAL09 0 CHAPTER 4 CHASSIS PAGE 4B 11 NOTES...
Страница 279: ...CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09 0 CHAPTER 5 FINAL DRIVE 5 32 NOTES...
Страница 292: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 13 2X4 TRANSMISSION EXPLODED VIEW...
Страница 293: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 14 4X4 TRANSMISSION EXPLODED VIEW...
Страница 294: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 15 NOTES...
Страница 307: ...CHAPTER 7 BRAKES ATV SERVICE MANUAL 09 0 CHAPTER 7 BRAKES PAGE 7 13 NOTES...
Страница 315: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL PAGE 8 8 CIRCUIT DIAGRAM...
Страница 332: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 25 8 7 LIGHTING SYSTEM FOR USA MODEL...
Страница 333: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 26 FOR EUROPE MODEL...
Страница 339: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 32 Switch schematic...
Страница 348: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 41 Fig 2 Fig 3 Page from owner s manual...
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Страница 362: ...ATV SERVICE MANUAL EUROPE 09 0 PN F010102A01 ATV 09 0 F010102A01...