American Sportworks 7151 Owner'S Manual / Parts Manual Download | Manualshive

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7151 150cc FUN KART

OWNER’S MANUAL / PARTS GUIDE

Potentiometer

Forward

Safety

Switch

Reverse

Safety

Switch

R

F

N

Drive/Regen

BLUE

BROWN

BLACK

BLACK

GREY

YELLOW

WHITE

GREEN

BLACK

YELLOW

WHITE

BLUE

BLUE

BLUE

BLUE

BLUE

BLUE

F/N/R Switch

Battery

Discharge

Indicator

Contactor

Curtis

Controller

Plug

F1 B-

GREEN

RED

RED

WHITE

BLACK

GREEN

BLACK

RED

10A Fuse

THIS VEHICLE IS FOR OFF-ROAD USE ONLY THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING

BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS,
STREETS, HIGHWAYS AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE
INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE. CHILDREN MUST BE 13+ YEARS OF AGE FOR THIS VEHICLE AND SUPERVISED BY AN ADULT AT ALL TIMES WHEN USING
THIS FUN KART. SPEED REDUCTION KITS ARE AVAILABLE FOR ALL VEHICLES. THIS VEHICLE IS NOT A TOY.

15516R1

MODEL 7151 / AGES 13+ / 39 MPH MAX SPEED

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Summary of Contents for 7151

Page 1: ...USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS STREETS HIGHWAYS AND THOROUGHFARES THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ...

Page 2: ...ited States Environmental Protection Agency for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized Geason Powersports dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency Any part or parts replaced under this war...

Page 3: ...the vehicle left ASW improper maintenance improper use of the vehicle including but not limited to racing jumping stunt driving or any other uses prohibited by the Operator s Manual Additionally this warranty does not cover component failure or damage to vehicles which are leased or rented or vehicles which are used at a concession track Specific Exclusions This limited warranty does not apply to ...

Page 4: ...ns 7 SECTION 4 MAINTENANCE Wheel Replacement 8 Front Wheel Alignment 8 Optional Speed Reducer installation 8 Specifications and Electrical Schematic 9 SECTION 5 ILLUSTRATED PARTS LIST Cylinder Head Assembly 10 Cylinder 11 Engine Crankcase 12 Transmission 13 CVT Cover 14 Outer Crankcase Assembly 15 Piston Crank Connecting Rod 16 Camshaft Assembly 17 Oil Pump Assembly 18 Driven Pulley Clutch 19 Engi...

Page 5: ...the vehicle or go to www amsportworks com Emissions Warranty For a detailed description of the emissions warranty for your vehicle refer to the Emissions Warranty section of the Owners Manual Parts Guide as supplied with the vehicle or go to www amsportworks com Cell Phone Use The use of Mobile Communications Equipment has become increasingly important and prevalent in both personal and business a...

Page 6: ...s unit is equipped with a keyed ignition switch To start the unit ensure both Engine Stop Switches are in the RUN position NOTE Your Fun Kart is equipped with 2 engine stop switches one located on the dash and one located on the swing arm BOTH switches must be in the RUN position for the engine to start Place the unit in the NEUTRAL gear Fasten seatbelt and place one foot on the brake pedal Pump t...

Page 7: ...ckle until it is securely attached Final adjustments should be made with the plastic tension stop such that the belt is against the shoulder and chest with no excess slack K Steering Adjustment see fig K1 This kart is equipped with an adjustable tilt steering feature To adjust loosen the adjusting knob A until the steering column can move up and down Select the appropriate setting and re tighten t...

Page 8: ...plying pressure to the brake pedal and latching the locking lever over the latch pin operation SECTION 2 Rear View Mirror Cargo Rack Fuel Tank Fuel Valve Air Filter Speedometer Manual Choke Shifter Steering Wheel KART FEATURES AND LOCATIONS 4 fig L1 NEVER use E 15 or E 85 fuel or blends with Ethanol content in excess of 10 Ethanol blends in excess of 10 will cause damage to the engine and void man...

Page 9: ...The oil should be emptied into suitable container for recycling c Remove and clean the oil screen d With the oil completely drained replace the drain plug and tighten securely e Place the kart back onto a flat surface to level the engine and Re fill the crankcase with 30oz of SAE 10W40 motor oil f Check the oil level using the dipstick attached to the oil plug cap Be sure to check the oil level be...

Page 10: ... to the Service Manual available on our website at www amsportworks com for purchase from your Dealer or by calling ASW s customer service E Cleaning Instructions Keep your kart clean by using a clean rag and a mild detergent and water solution Wipe off all dirt and oil from around the controls Wipe off any spilled fuel and oil Keep the engine clean and clear of foreign objects especially those ar...

Page 11: ...d Shift the lever to the R position and check the control disc to ensure that it has rotated full towards the rear of the kart e Loosen adjustment nuts 3 and 4 pulling the cable housing to draw the 2 control cable tight f Re tighten nuts 3 and 4 when the cable is properly tensioned J Storage Instruction If you plan to store and not operate your kart for a period in excess of 30 days or at the end ...

Page 12: ...eater than Dimension B To make adjustments a Loosen the lock nuts on both sides of Front Tie Rods b Ensure the steering wheel is centered and adjust Dimension B by equally rotating the tie rods in or out with a 12mm wrench c After adjusting to the desired length tighten the lock nut against the rod end d Recheck the dimensions for proper alignment D Optional Speed Reduction Installation see fig D1...

Page 13: ...ive CVT Automatic with Reverse CHAIN SIZE 50 5 8 Pitch TIRES WHEELS Front 17 x 7 8 15 p s i Rear 18 x 9 5 8 15 p s i ADVANCED GEOMETRY SUSPENSION Front Double A Arm with Adjustable Coil Over Damped Shocks Rear Swing Arm with Adjustable Coil Over Damped Shocks STEERING Type Rack and Pinion FRAME Type Heavy Gauge Jig Welded 1 25 Main Frame Rear Axle 1 25 Hardened Alloy Steel Finish Baked Powder Coat...

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