Ontario Drive & Gear Centaur V2001DT Operator'S Manual Download

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OPERATOR’S

MANUAL

Ontario Drive & Gear Limited

P.O. Box 280, 220 Bergey Court

New Hamburg, Ontario N0B 2G0

Telephone: (519) 662-2840, Fax: (519) 662-2421

www.odg.com/centaur

MANUAL NO. 671-100 Rev.1

Printed in Canada 06/2002

1.5C

V2001G V2001DT

Do not remove this

manual from this vehicle.

Summary of Contents for Centaur V2001DT

Page 1: ...imited P O Box 280 220 Bergey Court New Hamburg Ontario N0B 2G0 Telephone 519 662 2840 Fax 519 662 2421 www odg com centaur MANUAL NO 671 100 Rev 1 Printed in Canada 06 2002 1 5C V2001G V2001DT Do not...

Page 2: ...al Please read and follow them carefully Always be safety conscious when you operate your CENTAUR and remember it is a motorized vehicle The CENTAUR is easy to drive and you will soon be tempted to ta...

Page 3: ...so contains operating cautions that can prevent damage to the vehicle Cautions are identified in the text by the following symbol This manual is based on the latest product information available at th...

Page 4: ...ion when driving or riding in the vehicle Special operating and safety procedures described in this manual must be observed before and during water operation as outlined in Section 5 6 The use of appr...

Page 5: ...NOTES III...

Page 6: ...NOTES IV...

Page 7: ...RING 7 3 2 BRAKES 7 3 3 PARKING EMERGENCY BRAKE 7 3 4 THROTTLE CONTROL 7 3 5 STARTING PROCEDURE 7 3 5 1 Gasoline Powered 7 3 5 2 Diesel Powered 8 3 6 STOPPING THE ENGINE 8 3 7 SELECTING AND CHANGING T...

Page 8: ...6 3 3 Engine Oil Filter 17 6 3 4 Transmission Oil Filter 18 6 4 LUBRICATION INFORMATION 18 6 4 1 General 18 6 4 2 Drive Chain Lubrication 18 6 4 3 Driven Clutch Maintenance 18 6 4 4 Axle Bearing Lubri...

Page 9: ...K ADJUSTMENT 28 7 5 3 HYDROSTATIC TRANSMISSION DRIVE BELT 28 7 6 SHIFTING SYSTEM 28 7 6 1 SHIFT CABLE ADJUSTMENT 28 7 6 2 THROTTLE CABLE ADJUSTMENT 29 7 7 MAINTENANCE SCHEDULE 30 8 0 TROUBLESHOOTING 3...

Page 10: ...No 848 110 42 11 10 DUMP BOX KIT Part No 835 100 42 11 11 CARGO LINER Part No 848 123 43 11 12 HELICOPTER LIFT KIT Part Nos 848 119 848 120 43 11 13 LIGHT GUARD KIT Part No 849 134 43 11 14 BRUSH GUAR...

Page 11: ...fer to the engine manu facturer s manual supplied with each CENTAUR for im portant warranty service and operating information If the engine requires servicing take the vehicle to an author ized engine...

Page 12: ...hain Tapered roller bearings in an oil bath support each axle Frame Powder coated 3 inch tubular steel lower body support pan welded construction FEA analyzed for strength and durability Body Vacuum f...

Page 13: ...pose Tracks 310 141 SEE WARNING Winter Tracks 515 234 SEE WARNING 3 Do NOT use a Centaur on water when equipped with a snow plow or any tracks The increased weight of the snow plow out front or tracks...

Page 14: ...labels on all models which indicate operating hazards and provide special operating instructions Information about the operation of the vehicle correct fueling procedures and steering system use has...

Page 15: ...e intake and exhaust screen for obstruc SECTION 2 GENERAL OPERATING INFORMATION tions Clear any debris that has accumulated 2 3 CARRYING PASSENGERS AND CARGO 1 Keep cargo as low as possible and evenly...

Page 16: ...age the fuel system or cause performance problems Do not use gasoline which contains Methanol If any undesirable operating symptoms occur use gasoline with a lower percentage of alcohol or ether Keep...

Page 17: ...the center position when the armrest is in the raised position When the armrest is in the lowered position the steering is unlocked and ready for use Ensure armrest is lowered and steering wheel move...

Page 18: ...from ignition switch when leaving the vehicle un attended 3 7 SELECTING AND CHANGING TRANSMISSION GEARS The CENTAUR is equipped with a four position transmis sion The gearshift lever is located to the...

Page 19: ...ronizer so it is very important that the engine is idling If reverse gear does not engage the first time use the same technique as for shifting into high and low Do not attempt to move the gearshift f...

Page 20: ...ping the ve hicle 4 3 TURNING THE VEHICLE The Centaur is a skid steer vehicle The rear of the vehicle swings outward during a turn Always take precautions when making turns to avoid hitting persons or...

Page 21: ...e suddenly while driving up or down a hill Sudden acceleration or braking can cause the vehicle to roll over causing serious personal injury or death Never attempt to turn the vehicle around on a stee...

Page 22: ...personal flotation device PFD or life jacket while traveling in water 2 Equip the vehicle with a paddle and bailing can Optional bilge pump kits Part No 849 146 are available from your Centaur dealer...

Page 23: ...r fuel tanks outside of the vehicle Wipe up any spilled fuel immedi ately Do not carry or store fuel tanks in a vehicle equipped with a cab or convertible top unless adequate ventilation is provided 5...

Page 24: ...igher in the water Avoid getting the wheels on only one side onto the ice surface as water could enter over the opposite side of the vehicle Avoid turning as the Centaur is climbing out to avoid vehic...

Page 25: ...be between the marks If the level has dropped add oil to bring the level up to the F mark DO NOT OVER FILL Figure 6 1 Oil fill and level location Briggs Stratton Daihatsu engine Do not run the engine...

Page 26: ...vel Add oil only to the F mark on the dipstick 6 2 TRANSMISSION OIL INFORMATION 6 2 1 Checking the Transmission Oil Level Check the transmission oil level each day before operating the Centaur The Cen...

Page 27: ...the engine Tighten the clamps securely Start the en gine and check for fuel leaks 950DT The diesel powered Centaur is equipped with a fuel filter as sembly comprised of a replaceable element water sep...

Page 28: ...r use gasoline as a cleaning solvent Gasoline is extremely flammable and can explode if ignited caus ing serious personal injury Allow the chains to dry thoroughly re lubricate generously with Chain L...

Page 29: ...explode and cause serious personal in jury if exposed to flame or sparks Never smoke while servicing the battery All models are equipped with a 12 volt wet cell type battery The battery is located in...

Page 30: ...the engine is running Before servicing the vehicle disconnect the battery to prevent accidentally starting the engine Keep the engine cover and clutch guard securely in place when the engine is runni...

Page 31: ...before there is aluminum to aluminum contact between the cam and the movable pulley Driven clutch disassembly is required to replace the nylon sliders properly Return the vehicle to a CENTAUR dealer...

Page 32: ...e the chain tension is adjusted When the wear groove measures 1 4 6mm deep the block can be turned over to use the other side When both sides are worn out replace with Part No 606 40 Chain tension sho...

Page 33: ...ioners have been assem bled and slipped into the welded guides of the lower frame assembly and the chains have been installed to the sprockets this means that the front four chains will require the ja...

Page 34: ...kid steering characteristics of the vehicle 7 3 MECHANICAL PARKING EMERGENCY BRAKE 7 3 1 GENERAL Periodic inspection and adjustment of the parking emergency brake system is required to maintain perfor...

Page 35: ...usted parking emergency brake is a serious safety hazard and could lead to vehi cle damage or personal injury 7 3 4 BRAKE CABLE ADJUSTMENT If after adjusting the brake caliper the parking brake lever...

Page 36: ...luid reduces the need for frequent brake fluid replacement Inspect the fluid for degradation discolouration or particles during normal fluid level inspections If discolouration has occurred the brake...

Page 37: ...ularly when traveling through dry vegetation Failure to inspect and clean the exhaust system on a regular basis may create a fire hazard DO NOT ALLOW ANYONE TO TOUCH THE EX HAUST COMPONENTS A SEVERE B...

Page 38: ...on either side of the welded tab the cable will be properly set The bracket need only then be slid within the slots to achieve the 1 8 meas urement required through the locking plate when the armrest...

Page 39: ...vehicle to an authorized Centaur dealer for adjustment If your vehicle is equipped with micro switches for the neutral safety and back up alarm you may need to re position these in their slotted moun...

Page 40: ...CHECK TIRE INFLATION CHECK ACCELERATOR PEDAL OPERATION CHECK BRAKE PEDAL OPERATION CHECK STEERING WHEEL TRAVEL CHECK ENGINE INTAKE EXH FOR OBSTR CHECK THAT DRAIN PLUGS ARE IN PLACE CHECK ENGINE OIL LE...

Page 41: ...sufficient compression 6 Take the vehicle to a factory au thorized engine repair outlet 7 Gas engine fuel delivery system 7 Check that electric fuel pump is is faulty operating Make sure fuel shut off...

Page 42: ...is not obvious 3 Submerge tire and rim in a water tank Air may be escaping through the rim halves or the valve stem Repair as required 4 Defective valve 4 Replace defective valve Hydraulic brakes are...

Page 43: ...uel tank and fill with fresh fuel Run the engine for a few minutes to allow the treated fuel to reach the engine Prepare the Battery for Storage Remove the battery from the vehicle Clean it and charge...

Page 44: ...wning to driver and pas sengers If the vehicle upsets or swamps exposure in cold water significantly reduces the chance of survival Be especially cautious when operating a loaded vehicle cargo and or...

Page 45: ...on both land and in the water and could cause an accident resulting in injury or death to driver and passengers Never exceed the load capacity of the Centaur Follow the recommended load capacity for y...

Page 46: ...cle damage may result Do not drive the vehicle at high speeds over un familiar or rough terrain Never operate at speeds too fast for your skills or the conditions Failure to use extra care when operat...

Page 47: ...trol skidding or sliding by practising at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or...

Page 48: ...and snow application the rub ber track system will allow for ultimate all terrain perform ance The track systems spread the weight of the vehicle over a larger area than the tires thereby reducing the...

Page 49: ...manently to the front of the Centaur and can be used for self recovery and to raise and lower the snowplow blade Part No 657 100 The winch has a free wheeling feature that allows the 40 ft steel cable...

Page 50: ...e rope Figure 11 6 Figure 11 6 Incorrect and correct hook up 9 It is a good idea to lay a heavy blanket or jacket over the wire rope near the hook end when pulling heavy loads Figure 11 7 If a wire ro...

Page 51: ...moving Avoid frequent stopping and starting during a pull 5 Prevent kinks before they occur 1 This is the start of a kink At this time the wire rope should be straightened 2 The wire rope was pulled a...

Page 52: ...loosen turn counter clockwise To remove lift lever and pull up on plug Caution Asphalt or concrete surfaces will cause exces sive tire wear Do not use in fast flowing or rough water Operator dis cret...

Page 53: ...contact with the vehicle driving lights It can be in stalled as a stand alone item or combined with the brush guard 11 14 BRUSH GUARD KIT Part No 849 143 The brush guard is frame mounted and designed...

Page 54: ...e used to hold the ends of the idler chain together while inserting the connecting link Grind the undercut and sides of the vice grip jaw to fit over 2 chain rollers The un dercut is approximately 1 4...

Page 55: ...maintenance or adjustments after initial pre servicing is completed 3 Normal replacement of service items 4 Accessory items not supplied by Ontario Drive Gear Limited 5 Damages resulting from misuse...

Page 56: ...___________________________________ CITY OR TOWN _______________________PROV STATE _____________ POSTAL ZIP __________________________________________________ DATE OF SALE ____________________________...

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