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Rubber Torsion Axle Suspension

Except for periodic inspection of the fasteners used to attach the rubber torsion axle to the trailer frame and a visual 

inspection of the welds, no other suspension maintenance is required. However, all maintenance regarding hubs, drums, 

rotors, bearing, wheels, and tires, should be adhered to.

The torsion suspension system is a self-contained suspension 

system that is housed entirely inside the axle beam. Unlike a 

spring suspension system, the axle beam attaches directly to the 

trailer frame without the need for various mounting components. 

The action provided by the rubber torsion axle provides several 

operating advantages (over leaf spring suspension) including 

independent suspension for each wheel and a maintenance-free 

design.

How the Rubber Torsion Suspension System Works
The rubber torsion axles provide a much improved trailer 

ride relative to conventional spring axles through a unique 

arrangement of the steel torsion bar surrounded by four nat-

ural rubber cords encased in the main structural member of 

the axle beam. The wheel/hub spindle is attached to a lever, 

called the torsion arm assembly. This assembly includes the 

torsion arm, the torsion bar and spindle. As load is applied 

to the trailer, the torsion arm assembly pivots around the tor-

sion bar, causing a rolling or compressive resistance in the 

rubber cords inside of the axle beam. Both sides of the axle 

are completely independent from one another.
Direction of Travel
The rubber torsion axle beams and stub axles must be 

mounted with the torsion arm and spindle trailing to the rear 

of the axle beam.

As Load is Applied to the Trailer, the Torsion 

Arm Moves to Absorb the Shock

Wheels and Tires

Wheel Selection

Wheels are a critical component of your running gear system. When specifying or replacing your trailer wheels it is 

important that the wheels, tires, and axle are properly matched. The following characteristics are extremely important 

and should be thoroughly checked when replacement wheels are considered.
1. Bolt Circle. Many bolt circle dimensions are available and some vary by so little that it might be possible to attach 

an improper wheel that does not match the hub. Be sure to match you wheel to the hub.

2. Capacity. Make sure that the wheels have enough load carrying capacity and pressure rating to match the maxi-

mum load of the tire and trailer.

3. Offset. This refers to the relationship of the centerline of the tire to the hub face of the axle. Care should be taken 

to match any replacement wheel with the same offset wheel as originally equipped. Failure to match offset can 

result in reducing the load carrying capacity of your axle.

Torque Requirements
It is extremely important to apply and maintain proper wheel mounting torque on your trailer axle. Torque wrenches 

are the best method to ensure the proper amount of torque is being applied to a fastener.
It is important that the specified torque levels are maintained on the wheel nuts or bolts on your axle to prevent loose 

wheels, broken wheel studs, and possible wheel separation from the axle.
Wheel nuts and bolts are offered in different cone angles (usually 60° or 90°). It is important to match the angle of the 

fastener to the wheel on the axle.

Page 6 of 21

Содержание LittleGiant Trailer TLK864

Страница 1: ...for continued reference LittleGiant Trailer TLK864 7 Torsion based related models User Assembly and Operation Manual Visit our website at www LetsGoAero com For Assistance please call 1 877 464 2376...

Страница 2: ...sively worn safety cable damaged tail lights side running lights wire harness loose lug nuts loose hitch connection and any other condition that may affect its safe operation Check your maintenance sc...

Страница 3: ...k the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should b...

Страница 4: ...operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspec...

Страница 5: ...he units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all o...

Страница 6: ...ust be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheel...

Страница 7: ...r the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be v...

Страница 8: ...le 3 Months 6 Months 12 Months Refer to Required Intervals or or or Page 1000 Miles 3000 Miles 6000 Miles Hub Drum Rotor Inspect for abnormal wear Bearings Sure Lube Replenish grease Bearing Lube in t...

Страница 9: ...Marker Light O L Bend Bolt On Light Brackets P License Plate Triangular Plate Q 4 Flat Wire Lighting Harness with Four Flat Connector R End Gates S 5 16 Snap Pins T 1 1 2 Wide End Gate Support L Brac...

Страница 10: ...Ring Lock Washers II Wire Pad Holder with Adhesive JJ 5 16 Spring Nuts KK 1 2 Spring Nuts LL 5 16 x 2 Bolts MM 1 2 x 1 Bolts NN Spring Nut Holder OO Safety Cable Washers PP 5 16 x 1 Bolts QQ Pin Nut...

Страница 11: ...Step 2 AA 1 2 X 3 Bolt 4 AA 1 2 Flat Washers 8 CC 1 2 Nylon Lock Nuts 4 Step 3 Spring Nut L Bracket Hardware JJ 5 16 Spring Nut 2 KK 1 2 Spring Nut 2 MM 1 2 X 1 Bolt 2 JJ 1 2 Lock Washer 2 BB 1 2 Flat...

Страница 12: ...ly Fit Final Tightening occurs at Step 9 Final Tightening of 5 16 bolts should be to 15 foot lbs of torque Final Tightening of 1 2 bolts should be to 30 foot lbs of torque 2 Attach Frame Tubes to Axle...

Страница 13: ...this hardware for Assembly Fit Final tighten later Insert the 5 16 X 2 Bolts and 5 16 Lock Washers through the top of the Frame Tubes to hold the Spring Nuts in place Wiring Slide the driver and pass...

Страница 14: ...r Flat Washers for Safety Cable area as noted below Attach the A Frame Coupler D to one of the A Frame tubes and install the Safety Cable in the front hole of the coupler Install two 1 2 X 3 Bolt two...

Страница 15: ...at this stage if it is necessary 5 16 X 1 Bolts Stainless Steel Flat Washers SS Split Ring Washers X 5 16 X 2 Bolts DD with Washers Lock Nuts 5 16 X 4 Bolts EE with Washers Lock Nuts 8 Install Side Pa...

Страница 16: ...the Frame Tube Once the 3 hole and 5 hole U Tubes are secure reinstall the 5 16 X 4 Bolts Washers and Lock Nuts EE in the same manner Important Make sure that the floor panels are square with U Tubes...

Страница 17: ...rs Use the pre drilled holes in the center of the floor panels and at front and rear center of panel locations as a guide to engage and tighten the self drilling fasteners though the floor panels and...

Страница 18: ...ches as shown Use the Snap Pins to check the alignment of the latches Once the latches are aligned properly tighten the hardware 15 Wiring Routing and Connections Make sure that the solid yellow lead...

Страница 19: ...ube Then press the light onto the base Self Drilling Screws Crimps Front Side Marker Light Page 19 of 21 CONNECTOR Attach tail lights to tail light brackets NOTE Tail light with GREEN WIRE on the curb...

Страница 20: ...ing the existing holes in the Light bracket mount the license plate using hardware provided in Step 19 as shown in the driver s side of the trailer Page 20 of 21 Attach each fender as shown using 4 ca...

Страница 21: ...ged for parts and labor 3 If any of the components of your trailer are found to be faulty due to defective material or workmanship they will be repaired at no charge and returned with transportation c...

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