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Wiring

 The LittleGiant Trailer has a four flat-connector wire style plug. This is a common pin hole configuration for the wir-

ing of towables. Check to verify your vehicle’s wiring plug style. Should it differ, consult your local hitch installer for a 

wire plug adaptor.

 Always check all lights before towing for brake, running, signal, and side marker light operation. Make sure that all 

your connections are solid and that all wiring is in good condition. Should the brake, signal, or running lights not be 

working, first check that the vehicle’s lighting is operating properly. 

Note: Bare, stripped or pinched wire will cause a short in the trailer, which will cause the vehicle fuse to blow. A solid 

ground is required for your lights to work properly. All contacts must be to bare metal. Light covers should be 

well maintained and kept clean. Be sure that your lights are always visible, not obstructed by your load.

To test vehicle wiring:

You will need a 12v light tester. Attach the wire clamp of the tester to the ground wire on the vehicle plug. Then 

touch the tester pin into one of the vehicle plug contacts. Turn on the corresponding vehicle operation, i.e., run-

ning lights. This will illuminate the tester light if the vehicle wiring is correct. Follow this same procedure for the 

signal and brake lights.

To test the trailer wiring:

Once you have confirmed that the vehicle trailer plug is operating properly, connect the trailer plug to your vehicle. 

Proceed to test each of the lights and power leads using your 12v light tester. 

Bearing Inspection / Replacement

The bearings should be inspected any time the hub is removed from the axle or at intervals as outlined in the mainte-

nance schedule shown on page 8 of this manual. The bearing cones should show no signs of excessive wear or damage 

such as flat spots on the rollers, broken cages, pitting, or corrosion. The bearing cups that are pressed into the hub should 

also be checked for wear or damage. If the bearings do need to be replaced, follow the procedure as outlined and only 

use bearings that are approved for use in the following chart.
IMPORTANT: Both the bearing cup and bearing cone should be replaced any time a bearing is replaced.
The following procedure should be used for bearing cup replacement:

1. Carefully tap the existing bearing cup out of the hub using a brass punch
2. Clean the bore area after removing the cup to ensure there are no nicks or burrs.
3. Carefully tap the new bearing cup into the hub making sure the cup is seated against the bottom of the bore.

b

earinG

 r

eplaCeMenT

 & i

nTerChanGe

 

Axle 

# of 

Spindle 

Inner Bearings 

Outer Bearings

  Capacity 

Bolts 

Type 

Cup 

Cone 

Cup 

Cone

1000# - 1900#  4 or 5  Straight  L45410  L45449 

L45410 

L45449

Rubber Torsion Axle

With The Suspension Built-In

  Durability and Reliability.

  A Soft, Quiet, No Shock Ride With 

 Independent Wheel Action.

  Pre-Assembled, Easy Installation.

  Load Carrying Crossmember.

  Low Maintenance.

  Eliminates Sway.

No Coil or 

Leaf Springs 

Needed

Page 4 of 21

Содержание LittleGiant Trailer TLK864

Страница 1: ...for continued reference LittleGiant Trailer TLK864 7 Torsion based related models User Assembly and Operation Manual Visit our website at www LetsGoAero com For Assistance please call 1 877 464 2376...

Страница 2: ...sively worn safety cable damaged tail lights side running lights wire harness loose lug nuts loose hitch connection and any other condition that may affect its safe operation Check your maintenance sc...

Страница 3: ...k the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should b...

Страница 4: ...operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspec...

Страница 5: ...he units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all o...

Страница 6: ...ust be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheel...

Страница 7: ...r the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be v...

Страница 8: ...le 3 Months 6 Months 12 Months Refer to Required Intervals or or or Page 1000 Miles 3000 Miles 6000 Miles Hub Drum Rotor Inspect for abnormal wear Bearings Sure Lube Replenish grease Bearing Lube in t...

Страница 9: ...Marker Light O L Bend Bolt On Light Brackets P License Plate Triangular Plate Q 4 Flat Wire Lighting Harness with Four Flat Connector R End Gates S 5 16 Snap Pins T 1 1 2 Wide End Gate Support L Brac...

Страница 10: ...Ring Lock Washers II Wire Pad Holder with Adhesive JJ 5 16 Spring Nuts KK 1 2 Spring Nuts LL 5 16 x 2 Bolts MM 1 2 x 1 Bolts NN Spring Nut Holder OO Safety Cable Washers PP 5 16 x 1 Bolts QQ Pin Nut...

Страница 11: ...Step 2 AA 1 2 X 3 Bolt 4 AA 1 2 Flat Washers 8 CC 1 2 Nylon Lock Nuts 4 Step 3 Spring Nut L Bracket Hardware JJ 5 16 Spring Nut 2 KK 1 2 Spring Nut 2 MM 1 2 X 1 Bolt 2 JJ 1 2 Lock Washer 2 BB 1 2 Flat...

Страница 12: ...ly Fit Final Tightening occurs at Step 9 Final Tightening of 5 16 bolts should be to 15 foot lbs of torque Final Tightening of 1 2 bolts should be to 30 foot lbs of torque 2 Attach Frame Tubes to Axle...

Страница 13: ...this hardware for Assembly Fit Final tighten later Insert the 5 16 X 2 Bolts and 5 16 Lock Washers through the top of the Frame Tubes to hold the Spring Nuts in place Wiring Slide the driver and pass...

Страница 14: ...r Flat Washers for Safety Cable area as noted below Attach the A Frame Coupler D to one of the A Frame tubes and install the Safety Cable in the front hole of the coupler Install two 1 2 X 3 Bolt two...

Страница 15: ...at this stage if it is necessary 5 16 X 1 Bolts Stainless Steel Flat Washers SS Split Ring Washers X 5 16 X 2 Bolts DD with Washers Lock Nuts 5 16 X 4 Bolts EE with Washers Lock Nuts 8 Install Side Pa...

Страница 16: ...the Frame Tube Once the 3 hole and 5 hole U Tubes are secure reinstall the 5 16 X 4 Bolts Washers and Lock Nuts EE in the same manner Important Make sure that the floor panels are square with U Tubes...

Страница 17: ...rs Use the pre drilled holes in the center of the floor panels and at front and rear center of panel locations as a guide to engage and tighten the self drilling fasteners though the floor panels and...

Страница 18: ...ches as shown Use the Snap Pins to check the alignment of the latches Once the latches are aligned properly tighten the hardware 15 Wiring Routing and Connections Make sure that the solid yellow lead...

Страница 19: ...ube Then press the light onto the base Self Drilling Screws Crimps Front Side Marker Light Page 19 of 21 CONNECTOR Attach tail lights to tail light brackets NOTE Tail light with GREEN WIRE on the curb...

Страница 20: ...ing the existing holes in the Light bracket mount the license plate using hardware provided in Step 19 as shown in the driver s side of the trailer Page 20 of 21 Attach each fender as shown using 4 ca...

Страница 21: ...ged for parts and labor 3 If any of the components of your trailer are found to be faulty due to defective material or workmanship they will be repaired at no charge and returned with transportation c...

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