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1. Unpack Crate for Assembly

 

Remove the trailer parts from the crate. Remove 

the 2 - 84” steel trailer body panels, 2 - 84” Side 

Panels with corner coves and the 84” C-Channels.

 l

iTTle

G

ianT

 T

railer

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SSeMbly

Important Notice on Assembly Tightening of Trailer’s Under Carriage:

The LittleGiant Trailer (LGT) is a precision built product and some consideration of “alignment” is necessary when first 

assembling the trailer’s under carriage. The LGT uses “symmetry” in a balanced manner, so when bolting the under 

carriage together for the first time, tighten all hardware in a two step process. First, tighten the trailer frame assembly to 

set the components in position, referred to as “Assembly Fit”. Final Tightening occurs at Step 9. Final Tightening of 5/16” 

bolts should be to 15 foot lbs of torque. Final Tightening of 1/2” bolts should be to 30 foot lbs of torque.

2. Attach Frame Tubes to Axle

 

Locate the Torsion Axle (B) and the two Trailer Frame Tubes (H) in the parts kit. 

 

Place the Trailer Frame Tubes over the mounting brackets on the axle and line up the holes in the tubes with the 

holes in the brackets. 

 

Secure the tubes to the axle with four (4) 1/2” x 3” Bolts (AA), eight (8) 1/2” Flat Washers (BB) and four (4) 1/2” 

Nylon Lock Nuts (CC). Tighten the hardware for “Assembly Fit”, but wait until later in the assembly process 

to “Final Tighten” this hardware.

Front

1/2”  Hole

1/2” X 3” Bolts 

(BB)

Torsion 

Axle (B)

Trailer Frame 

Tube (H)

1/2” X 3” 

Bolts (AA)

1/2”  Nylon 

Lock Nuts 

(CC)

1/2”  Flat 

Washers 

(BB)

1/2”  Flat 

Washers 

(EE)

1/2”  Nylon Lock 

Nuts (CC)

Rear  

1/2”  Hole

2

3

5

6

4

12

11

10

9

Page 12 of 21

Содержание LittleGiant Trailer TLK864

Страница 1: ...for continued reference LittleGiant Trailer TLK864 7 Torsion based related models User Assembly and Operation Manual Visit our website at www LetsGoAero com For Assistance please call 1 877 464 2376...

Страница 2: ...sively worn safety cable damaged tail lights side running lights wire harness loose lug nuts loose hitch connection and any other condition that may affect its safe operation Check your maintenance sc...

Страница 3: ...k the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should b...

Страница 4: ...operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspec...

Страница 5: ...he units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all o...

Страница 6: ...ust be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheel...

Страница 7: ...r the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be v...

Страница 8: ...le 3 Months 6 Months 12 Months Refer to Required Intervals or or or Page 1000 Miles 3000 Miles 6000 Miles Hub Drum Rotor Inspect for abnormal wear Bearings Sure Lube Replenish grease Bearing Lube in t...

Страница 9: ...Marker Light O L Bend Bolt On Light Brackets P License Plate Triangular Plate Q 4 Flat Wire Lighting Harness with Four Flat Connector R End Gates S 5 16 Snap Pins T 1 1 2 Wide End Gate Support L Brac...

Страница 10: ...Ring Lock Washers II Wire Pad Holder with Adhesive JJ 5 16 Spring Nuts KK 1 2 Spring Nuts LL 5 16 x 2 Bolts MM 1 2 x 1 Bolts NN Spring Nut Holder OO Safety Cable Washers PP 5 16 x 1 Bolts QQ Pin Nut...

Страница 11: ...Step 2 AA 1 2 X 3 Bolt 4 AA 1 2 Flat Washers 8 CC 1 2 Nylon Lock Nuts 4 Step 3 Spring Nut L Bracket Hardware JJ 5 16 Spring Nut 2 KK 1 2 Spring Nut 2 MM 1 2 X 1 Bolt 2 JJ 1 2 Lock Washer 2 BB 1 2 Flat...

Страница 12: ...ly Fit Final Tightening occurs at Step 9 Final Tightening of 5 16 bolts should be to 15 foot lbs of torque Final Tightening of 1 2 bolts should be to 30 foot lbs of torque 2 Attach Frame Tubes to Axle...

Страница 13: ...this hardware for Assembly Fit Final tighten later Insert the 5 16 X 2 Bolts and 5 16 Lock Washers through the top of the Frame Tubes to hold the Spring Nuts in place Wiring Slide the driver and pass...

Страница 14: ...r Flat Washers for Safety Cable area as noted below Attach the A Frame Coupler D to one of the A Frame tubes and install the Safety Cable in the front hole of the coupler Install two 1 2 X 3 Bolt two...

Страница 15: ...at this stage if it is necessary 5 16 X 1 Bolts Stainless Steel Flat Washers SS Split Ring Washers X 5 16 X 2 Bolts DD with Washers Lock Nuts 5 16 X 4 Bolts EE with Washers Lock Nuts 8 Install Side Pa...

Страница 16: ...the Frame Tube Once the 3 hole and 5 hole U Tubes are secure reinstall the 5 16 X 4 Bolts Washers and Lock Nuts EE in the same manner Important Make sure that the floor panels are square with U Tubes...

Страница 17: ...rs Use the pre drilled holes in the center of the floor panels and at front and rear center of panel locations as a guide to engage and tighten the self drilling fasteners though the floor panels and...

Страница 18: ...ches as shown Use the Snap Pins to check the alignment of the latches Once the latches are aligned properly tighten the hardware 15 Wiring Routing and Connections Make sure that the solid yellow lead...

Страница 19: ...ube Then press the light onto the base Self Drilling Screws Crimps Front Side Marker Light Page 19 of 21 CONNECTOR Attach tail lights to tail light brackets NOTE Tail light with GREEN WIRE on the curb...

Страница 20: ...ing the existing holes in the Light bracket mount the license plate using hardware provided in Step 19 as shown in the driver s side of the trailer Page 20 of 21 Attach each fender as shown using 4 ca...

Страница 21: ...ged for parts and labor 3 If any of the components of your trailer are found to be faulty due to defective material or workmanship they will be repaired at no charge and returned with transportation c...

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