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4.

    

A-Frame Tubes & Wiring

  

Locate the two (2) A-Frame Tubes (I), the 

4-Flat Wire Lighting Harness (Q)

, four (4) 1/2” X 3” Bolts (AA), four (4) 1/2”  

Nylon Lock Nuts (CC) and eight (8) 1/2”  Flat Washers (BB) in the parts kit.   

3. Install Endgate Support Brackets
 

 

Locate the Frame Angle (J), Step 3 Hardware Kit , and 

the two (2) End Gate Support L-Brackets (T).

 

Start from the front (hitch side) of the trailer and position  

a 5/16”  Spring Nut (JJ) and a 1/2” Spring Nut (KK) as 

shown. Place the Spring Nut Holder (NN) at the top and 

bottom of the Spring Nut assembly as shown. Slide the 

assembly inside the end of each Trailer Frame Tube 

with the 5/16” Spring Nut facing up and an End Gate 

L-Bracket (T) inserted between the 5/16”  Spring Nut 

and the top of the frame tube. 

 

Attach the Frame Angle (J) to the bottom of each frame 

tube with a 1/2” X 1 Bolt, 1/2”  Lock Washer and 1/2”  

Flat Washer. Tighten this hardware for “Assembly Fit” 

(Final tighten later).

 

Insert the 5/16” X 2” Bolts and 5/16”  Lock Washers 

through the top of the Frame Tubes to hold the Spring 

Nuts in place. 

Wiring:
 Slide the driver and passenger wire harness lengths through the A-Frame tubes 

with the solid yellow lead 

on the driver side and the solid green lead on the passenger side. 

 

 Mount the A-Frame Tubes under the LGT frame assembly using the sets of 1/2”  hardware as shown. Tighten these 

four (4) hardware sets for Assembly Fit.

Trailer Frame 

Tubes

Frame 

Angle (J)

End Gate Support 

L-Bracket (T)

5/16”  Spring 

Nut (JJ)

1/2”  Spring 

Nut (KK)

1/2” X 1 Bolts, 1/2”  Lock 

Washers and 1/2”  Flat 

Washers (

MM, TT, BB)

5/16” X 2” Bolt 

& 5/16”  Lock 

Washer (LL & 

HH)

5/16” X 2” Bolt & 

5/16”  Lock Washer 

(LL & HH)

Spring Nut 

Holder (NN)

1/2”  Flat Washers 

(BB) and 1/2”  Lock 

Nuts (CC)

A-Frame 

Tubes (I)

1/2” X 3” Bolts 

(AA) and 1/2”  

Flat Washers 

(BB) 

 

Yellow 

Lead

Green Lead

1/2” X 3” Bolts 

(BB) and 1/2”  Flat 

Washers (BB) 

4-Flat Wire 

Lighting Harness 

with Four-Flat 

Connector (Q)

Warning Labels Must Be 

on Drivers Side facing 

outward

Page 13 of 21

Содержание LittleGiant Trailer TLK864

Страница 1: ...for continued reference LittleGiant Trailer TLK864 7 Torsion based related models User Assembly and Operation Manual Visit our website at www LetsGoAero com For Assistance please call 1 877 464 2376...

Страница 2: ...sively worn safety cable damaged tail lights side running lights wire harness loose lug nuts loose hitch connection and any other condition that may affect its safe operation Check your maintenance sc...

Страница 3: ...k the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should b...

Страница 4: ...operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspec...

Страница 5: ...he units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all o...

Страница 6: ...ust be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheel...

Страница 7: ...r the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be v...

Страница 8: ...le 3 Months 6 Months 12 Months Refer to Required Intervals or or or Page 1000 Miles 3000 Miles 6000 Miles Hub Drum Rotor Inspect for abnormal wear Bearings Sure Lube Replenish grease Bearing Lube in t...

Страница 9: ...Marker Light O L Bend Bolt On Light Brackets P License Plate Triangular Plate Q 4 Flat Wire Lighting Harness with Four Flat Connector R End Gates S 5 16 Snap Pins T 1 1 2 Wide End Gate Support L Brac...

Страница 10: ...Ring Lock Washers II Wire Pad Holder with Adhesive JJ 5 16 Spring Nuts KK 1 2 Spring Nuts LL 5 16 x 2 Bolts MM 1 2 x 1 Bolts NN Spring Nut Holder OO Safety Cable Washers PP 5 16 x 1 Bolts QQ Pin Nut...

Страница 11: ...Step 2 AA 1 2 X 3 Bolt 4 AA 1 2 Flat Washers 8 CC 1 2 Nylon Lock Nuts 4 Step 3 Spring Nut L Bracket Hardware JJ 5 16 Spring Nut 2 KK 1 2 Spring Nut 2 MM 1 2 X 1 Bolt 2 JJ 1 2 Lock Washer 2 BB 1 2 Flat...

Страница 12: ...ly Fit Final Tightening occurs at Step 9 Final Tightening of 5 16 bolts should be to 15 foot lbs of torque Final Tightening of 1 2 bolts should be to 30 foot lbs of torque 2 Attach Frame Tubes to Axle...

Страница 13: ...this hardware for Assembly Fit Final tighten later Insert the 5 16 X 2 Bolts and 5 16 Lock Washers through the top of the Frame Tubes to hold the Spring Nuts in place Wiring Slide the driver and pass...

Страница 14: ...r Flat Washers for Safety Cable area as noted below Attach the A Frame Coupler D to one of the A Frame tubes and install the Safety Cable in the front hole of the coupler Install two 1 2 X 3 Bolt two...

Страница 15: ...at this stage if it is necessary 5 16 X 1 Bolts Stainless Steel Flat Washers SS Split Ring Washers X 5 16 X 2 Bolts DD with Washers Lock Nuts 5 16 X 4 Bolts EE with Washers Lock Nuts 8 Install Side Pa...

Страница 16: ...the Frame Tube Once the 3 hole and 5 hole U Tubes are secure reinstall the 5 16 X 4 Bolts Washers and Lock Nuts EE in the same manner Important Make sure that the floor panels are square with U Tubes...

Страница 17: ...rs Use the pre drilled holes in the center of the floor panels and at front and rear center of panel locations as a guide to engage and tighten the self drilling fasteners though the floor panels and...

Страница 18: ...ches as shown Use the Snap Pins to check the alignment of the latches Once the latches are aligned properly tighten the hardware 15 Wiring Routing and Connections Make sure that the solid yellow lead...

Страница 19: ...ube Then press the light onto the base Self Drilling Screws Crimps Front Side Marker Light Page 19 of 21 CONNECTOR Attach tail lights to tail light brackets NOTE Tail light with GREEN WIRE on the curb...

Страница 20: ...ing the existing holes in the Light bracket mount the license plate using hardware provided in Step 19 as shown in the driver s side of the trailer Page 20 of 21 Attach each fender as shown using 4 ca...

Страница 21: ...ged for parts and labor 3 If any of the components of your trailer are found to be faulty due to defective material or workmanship they will be repaired at no charge and returned with transportation c...

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