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KMD1060E

9.0 Troubleshooting

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WARNING

***

Disconnect power and unplug from VAC source before troubleshooting.

***

CAUTION

***

PARTS MAY BE HOT. If unit was running allow time for cool down.

Exercise care when touching internal optical parts.

***

CAUTION

***

Before connecting the footswitch, disconnect the VAC power source from the

system.

Fault

Action

Unit Does Not Turn On

Check power availability at the selected power outlet.

Check that power cord is properly connected.

Check the fuse.

Check that the top cover is installed properly and is pressing
down on the safety interlock switch (top of rear panel).

Unit Blows Fuses

Check fuse for proper rating.

Perform visual examination of wiring harness. Any obvious
electrical shorts (disconnected terminals, etc.) touching the
chassis will cause the fuse to blow. Insulate, repair and
retest power supply. Replace power supply if necessary.

LED does not turn ON

Verify footswitch is plugged in and is in proper operation.
Turn power OFF.

Verify that the light guide is properly seated into the light
guide socket and that the ball plunger is in the detent
groove. The COOL CURE

365/365-HP/390/395/405

unit safety

system disallows LED operation if no light guide is sensed
by interlock switch within entrance fitting.

Fans Do Not Work

Check for obstructions to the fan blades.

Содержание Cool Cure 365

Страница 1: ...365HP 390 395 405 UV LED SYSTEM TECHNICAL REFERENCE MANUAL AUV LESCO A Division of American Ultraviolet Company WWW LESCOUV COM 23555 Telo Avenue Torrance CA 90505 8 9 2017 REV F This product conforms to CE Standards ...

Страница 2: ...ment Any repairs made after the original equipment warranty period has expired are warranted for ninety 90 days from the date the repaired equipment is shipped back to the purchaser After all warranties have expired the diagnostic evaluation fee for all non warranty equipment is 150 00 PARTS AND ACCESSORIES WARRANTY AUV West LESCO warrants all spare parts and accessories which are purchased separa...

Страница 3: ...warranty AUV LESCO will not be liable for any consequential costs or damages of any kind CONDITIONS OF WARRANTY For above warranty on AUV LESCO fiber optic and liquid light guides to be enforceable the purchaser must 1 Return any light guides claimed to be defective for inspection and action by AUV LESCO All returns must be pre authorized correctly packaged and shipped and accompanied by a RMA Ret...

Страница 4: ...1 System Components 12 5 0 Operation 13 5 1 LED ON Time Setting 13 5 2 LED OFF Time Setting 14 5 3 Cycle Count 14 5 4 Save Parameter Changes 14 5 5 Power Adjustments 14 6 0 Maintenance 15 6 1 Housing 15 6 2 Optical Components 16 7 0 Drawings Schematics 19 7 1 COOL CURE 365 390 395 Main Schematic 20 7 2 I O Connector Parallel Interface OPTIONAL 21 8 0 Accessories 24 8 1 Standard Replacement Parts 2...

Страница 5: ... safety requirements and references to pertinent mechanical and electrical drawings Throughout this manual precautions necessary to prevent injury to personnel are preceded by the heading WARNING precautions necessary to prevent damage to equipment are preceded by the heading CAUTION See examples below WARNING Precautions necessary to prevent injury to personnel CAUTION Precautions necessary to pr...

Страница 6: ...e light guide with 5mm diameter tip OPTIONAL Dual Tri or Quad liquid filled light guides Optional Large selection of standard fiber optic light guides as well as custom designs Optional Remote footswitch for operation Air cooled LED and power supply with ventilation protection No filters required 2 0 Safety AUV LESCO LED cure systems have been designed to operate safely They have been used in a wi...

Страница 7: ...nnel who experience eye pain after possible exposure to direct UV light should see a doctor immediately Highly focused radiation whether UV or visible light can ignite paper and similar combustible materials Care should be taken to avoid this There is no present US government standard on worker exposure to UV light However there is a NIOSH National Institute for Occupational Safety and Health docu...

Страница 8: ...ter ON OFF time number of cycles and system hours During a cure cycle the time and duration will be shown counting down for user viewing 3 1 2 OK Button The OK button allows the user to scroll through the levels of set up parameters It is also used to accept any changes that are made to the current set of parameters 3 1 3 UP Button The Up Button allows the user to either select options on the left...

Страница 9: ...ollowing parts and connections are located on the rear of the system CAUTION Before connecting the footswitch disconnect the VAC power source from the system 3 2 1 Cooling Fans The fan system is used to maintain the optimum temperature of the LED while cooling the optics and electronics The back panel fan is used for exhaust and has a removable filter that should be cleaned regularly depending on ...

Страница 10: ...VAC Slow Blow 220 250 2A T 250 VAC Slow Blow 3 2 4 Footswitch Connector A standard stereo phone jack connector is used for the foot pedal plug CAUTION Before connecting the footswitch disconnect the VAC power source from the system 3 2 5 Power Adjustment Knob A 10 turn potentiometer gives fully adjustment power range from minimum to maximum 3 2 6 7 Pin I O Connector FOR OPTIONAL I O The I O connec...

Страница 11: ... easy cleaning The housing consists of 2 main sections the LED Housing and the Power Supply Housing 3 3 1 LED Housing This area contains the optical transmission assembly LED heat sink assembly and electrical LED connections The function and relationship of each component in the LED housing is described below UV LED Safety Switch Nose Piece Heat Sink Assembly Exhaust Cooling Fan ...

Страница 12: ...RE 365 365 HP 390 395 405 3 3 1 3 NOSE PIECE The Nose piece is a precision mechanical assembly that aligns the LED and light guide for optimal focal point location It also supports the heat sink assembly light guide safety switch and a ball plunger Note Light guide must be pushed in all the way or UV light will not be delivered 3 3 2 Power Supply Housing This area which is encased by a sheet metal...

Страница 13: ... be activated and the unit will not power up 4 0 Installation Setup Before unpacking the system inspect the shipping container for any damage such as broken corners deformity holes and tears After unpacking the system examine the equipment for any damage i e unusual dents or rattling of components Check components against the packing list to make sure all components were shipped correctly Should o...

Страница 14: ...wice The user can cycle through all the functions and parameters of the unit by continuing to press the OK button These functions appear in the following order LED ON time setting section 5 1 LED OFF time setting section 5 2 Cycle count section 5 3 Save parameter changes section 5 5 5 1 LED ON Time Setting The first parameter that can be changed is the amount of time that the LED is ON during a cy...

Страница 15: ... set press OK to continue 5 4 Save Parameter Changes At this point all the parameters have been changed to the user s preferences These changes have not been saved to memory and if they are not all parameters will revert back to the previous values At this point the user is prompted to save the changes Determine if you would like to save the changes to memory and make your selection using the UP o...

Страница 16: ...urements to ensure that the unit performs optimally 6 1 1 Cleaning WARNING Make sure the main power switch is turned off and the power cord is unplugged before cleaning the unit To clean unplug the unit and wipe down outer surfaces with a damp clean cloth If necessary use mild detergent acetone or alcohol Let unit air dry before applying power CAUTION Use of any other chemical may result in rust o...

Страница 17: ...model This device allows flexible delivery of high intensities of energy with approximately 80 transmission efficiency in the UV A and visible ranges LF light guides come standard in 1M and 1 5M lengths in single bifurcated dual outputs and trifurcated 3 outputs orientations The light guide tips are available in 3mm 5mm or 8mm diameter models AUV LESCO also offers a variety of custom light guides ...

Страница 18: ...ssion losses can be easily determined by using an AUV LESCO Quartz Calibration Fixture and radiometer Refer to Troubleshooting Section Low UV Output for further details Light guide Maintenance Your Fiber Optic Light Guide FOLG is designed to provide a long life of dependable and consistent energy transmission In order to sustain the high levels of throughput and extend its useful life the FOLG mus...

Страница 19: ...G to AUV LESCO for repair It may be necessary to re polish the surfaces or rebuild the ends Following these general guidelines and proper preventive maintenance will give you the expected long life of your FOLG Please make sure you keep it clean and working properly to benefit from its unmatched performance ...

Страница 20: ...KMD1060E 19 7 0 Drawings Schematics The following section is a set of drawings and schematics complete with specifications for the COOL CURE 365 365 HP 390 395 405 system and accessories ...

Страница 21: ...KMD1060E 20 7 1 COOL CURE 365 365 HP 390 395 405 Main Schematic Schematic available upon request ...

Страница 22: ...s used to monitor the UV Light status ON or OFF the busy and ready signals Please consult with the factory for all available options or to request a custom interface The following diagram illustrates the standard COOL CURE 365 365 HP 390 395 405 interface I O Pin Out viewed from rear of unit 1 2 3 4 5 6 7 INPUTS ACTIVATE UV LIGHT OUTPUT PIN 5 TO COMMON WHEN UV LIGHT IS ACTIVATED OUTPUT PIN 7 TO CO...

Страница 23: ...emitting light the relay contact will CLOSE and will have electrical continuity through pin 3 and 4 You can connect a series load of up to 250VAC 6 AMPS So the relay contact is OPEN when no light is present And CLOSED when light is present It s a simple SINGLE POLE SINGLE THROW SWITCH End DESCRIPTION FUNCTION 1 2 3 4 5 6 7 NOTE LIMIT CURRENT THROUGH OUTPUTS 3 4 TO 50mA MAX OUTPUT CONTINUITY BETWEE...

Страница 24: ...custom interface The following diagram illustrates the VUM1043 COOL CURE 365 365 HP 390 395 405 interface The external safety switch interlock MUST BE in NORMALLY Closed circuit condition to ENABLE the LED power NOTE If end user is going to operate without the I O make a jumper between pins 3 4 to ENABLE the LED power I O Pin Out viewed from rear of unit 1 2 3 4 5 6 7 INPUTS ACTIVATE UV LIGHT OUTP...

Страница 25: ... of 5 KFB1003 UV Safety Glasses VXB1001 AUV LESCO Spot cure Intensity Meter AIB1001 AUV LESCO Calibration Fixture VSM9001 Power Supply E5B1055 Controller EEB1078 8 2 Optional Liquid filled Light guides 5mm x 1M OLB1003 5mm x 1 5M OLB1004 5mm x 3M OLB1009 Dual 2 x 3mm x 1M OLB1001 Dual 2 x 3mm x 1 5M OLB1002 Trifurcated 3 x 3mm x 1 5M OLB1012 8mm x 1M OLB1008 8mm x 1 5M OLB1010 Fiber Optic Light gu...

Страница 26: ...safety interlock switch top of rear panel Unit Blows Fuses Check fuse for proper rating Perform visual examination of wiring harness Any obvious electrical shorts disconnected terminals etc touching the chassis will cause the fuse to blow Insulate repair and retest power supply Replace power supply if necessary LED does not turn ON Verify footswitch is plugged in and is in proper operation Turn po...

Страница 27: ...the light guide is properly seated completely into the light guide socket and that the ball plunger is in the detent groove if applicable Verify that both ends of the light guide are clean Clean quartz surfaces with reagent free grade acetone using cotton swab or equivalent means If contamination cannot be removed please send the light guide back to AUV LESCO for re polishing ...

Страница 28: ...KMD1060E 27 Appendix A UV Protective Eye Glasses ...

Страница 29: ...KMD1060E 28 Appendix B LED 365 Spectral Graphs for model FLM1003 Led 365nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm ...

Страница 30: ...KMD1060E 29 Appendix C LED 390 Spectral Graphs for model FLM1004 Led 390 nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm ...

Страница 31: ...KMD1060E 30 Appendix D LED 395 Spectral Graphs for model FLM1004 SPECIAL Led 395 nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm ...

Страница 32: ... FOR SPARE PARTS SALES OR SERVICE CALL AUV LESCO ADIVISIONOFAMERICANULTRAVIOLETCOMPANY 23555 TELO AVENUE TORRANCE CA 90505 USA E mail Sales lescouv com PHONE 310 784 2930 800 615 3726 FAX 310 784 2929 800 905 3726 ...

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