Braking operation
Braking operation with external brake resistor
Selection of the brake resistors
152
EDS84DPS424 EN 5.0
9.2.1
Selection of the brake resistors
To decelerate greater moments of inertia or with a longer operation in generator mode an
external brake resistor is required. It converts braking energy into heat.
The brake resistors recommended in the accessories chapter are designed to tolerate a
regenerative power of approx. 1.5 times the normal value. The cycle time of the brake
resistors is 150 s and includes a braking time of max. 15 s and a recovery time (pause) of
min. 135 s.
ƒ
The brake resistors are equipped with a thermostat each (potential−free NC contact,
switching capacity: AC 250V, 0.5A).
ƒ
To increase the power, brake resistors can be connected in parallel or in series.
– The resistance for the controller must not fall below the lowest permissible value.
– The thermostat of several brake resistors at a controller must always be connected
in series.
Note!
The 8400 protec devices do not allow for the thermostats of brake resistors to
be monitored via a specific terminal.
Exception: E84DHxxx7524
For special applications, e.g. centrifuges, the brake resistor must meet the following
criteria:
Brake resistor
Application
Criterion
With active load
With passive load
Continuous braking power
[W]
w
P
max
@
h
e
@
h
m
@
t
1
t
zykl
w
P
max
@
h
e
@
h
m
2
@
t
1
t
zykl
Heat quantity [Ws]
w
P
max
@
h
e
@
h
m
@
t
1
w
P
max
@
h
e
@
h
m
2
@
t
1
Resistance [
Ω
]
R
min
v
R
v
U
DC
2
P
max
@
h
e
@
h
m
Active load
Is able to start moving independent of the drive
(e.g. unwinder)
Passive load
Is able to come to a standstill independent of the drive
(e.g. horizontal travelling drives, centrifuges, fans)
U
DC
[V]
Brake chopper switching threshold from C0174
P
max
[W]
Maximum occurring braking power determined by the application
e
Electrical efficiency (cont motor)
Guide value: 0.54 (0.25 kW) ... 0.85 (11 kW)
m
Mechanical efficiency (gearbox, machine)
t
1
[s]
Braking time
t
cycl
[s]
Cycle time = time between two successive braking processes (= t
1
+ dead time)
R
min
[
]
Minimum permissible brake resistance (see rated data of the integrated brake chopper)
Содержание 8400 protec
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