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XP-6514 4/09

3

Safety Precautions and Instructions

Safety Precautions and Instructions

IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical

equipment,

including

generator

sets,

transfer

switches, switchgear, and accessories,
can cause bodily harm and pose
life-threatening

danger

when

improperly

installed,

operated,

or

maintained. To prevent accidents be
aware of potential dangers and act
safely.

Read and follow all safety

precautions and instructions.

SAVE

THESE INSTRUCTIONS.

This manual has several types of safety
precautions and instructions: Danger,
Warning, Caution, and Notice.

DANGER

Danger indicates the presence of a
hazard

that

will

cause

severe

personal injury, death

, or

substantial

property damage

.

WARNING

Warning indicates the presence of a
hazard

that

can

cause

severe

personal injury, death,

or

substantial

property damage

.

CAUTION

Caution indicates the presence of a
hazard that

will

or

can cause minor

personal injury

or

property damage

.

NOTICE

Notice

communicates

installation,

operation, or maintenance information
that is safety related but not hazard
related.

Safety decals affixed to the equipment
in prominent places alert the operator
or service technician to potential
hazards and explain how to act safely.
The decals are shown throughout this
publication

to

improve

operator

recognition.

Replace missing or

damaged decals.

Accidental Starting

Accidental starting.
Can cause severe injury or death.

Disconnect the battery cables before
working

on

the

generator

set.

Remove the negative (--) lead first
when

disconnecting

the

battery.

Reconnect the negative (--) lead last
when reconnecting the battery.

WARNING

Disabling

the

generator

set.

Accidental

starting

can

cause

severe injury or death.

Before

working on the generator set or
connected equipment, disable the
generator set as follows: (1) Move the
generator set master switch to the OFF
position. (2) Disconnect the power to
the battery charger. (3) Remove the
battery cables, negative (--) lead first.
Reconnect the negative (--) lead last
when reconnecting the battery. Follow
these precautions to prevent starting of
the generator set by an automatic
transfer

switch,

remote

start/stop

switch, or engine start command from a
remote computer.

Battery

Sulfuric acid in batteries.
Can cause severe injury or death.

Wear

protective

goggles

and

clothing.

Battery acid may cause

blindness and burn skin.

WARNING

Explosion.
Can cause severe injury or death.
Relays in the battery charger
cause arcs or sparks.

Locate the battery in a well-ventilated
area. Isolate the battery charger from
explosive fumes.

WARNING

Battery

electrolyte

is

a diluted

sulfuric acid. Battery acid can cause
severe injury or death.

Battery acid

can cause blindness and burn skin.
Always

wear

splashproof

safety

goggles, rubber gloves, and boots
when servicing the battery.

Do not

open a sealed battery or mutilate the
battery case. If battery acid splashes in
the eyes or on the skin, immediately
flush the affected area for 15 minutes
with large quantities of clean water.
Seek immediate medical aid in the case
of eye contact. Never add acid to a
battery after placing the battery in
service, as this may result in hazardous
spattering of battery acid.

Battery acid cleanup. Battery acid
can cause severe injury or death.

Battery acid is electrically conductive
and corrosive. Add 500 g (1 lb.) of
bicarbonate of soda (baking soda) to a
container with 4 L (1 gal.) of water and
mix the neutralizing solution. Pour the
neutralizing solution on the spilled
battery acid and continue to add the
neutralizing solution to the spilled
battery acid until all evidence of a
chemical

reaction

(foaming)

has

ceased. Flush the resulting liquid with
water and dry the area.

Содержание RGEN12

Страница 1: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section 506087 01 INSTALLATION INST...

Страница 2: ...d the product identification numbers from the generator set nameplate s Model Designation Specification Number Serial Number Accessory Number Accessory Description Engine Identification Record the pro...

Страница 3: ...r set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables n...

Страница 4: ...isk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire...

Страница 5: ...nd because these conditions increase the risk of electrocution Welding on the generator set Can cause severe electrical equipment damage Before welding on the generator set perform the following steps...

Страница 6: ...extremely hot during operation Servicing the engine heater Hot parts can cause minor personal injury or property damage Install the heater before connecting it to power Operatingtheheater beforeinsta...

Страница 7: ...0 Field connection terminal block location 11 Spark plug locations both sides 12 Oil drain hose 13 Oil drain valve 14 Oil filter 15 Exhaust 16 Equipment ground 17 Battery charger 18 DSAI lead location...

Страница 8: ...tery location battery purchased separately 14 Oil drain hose 15 Nameplate location on base 16 Oil drain valve 17 Exhaust 18 Carburetor heater access opening 19 LP fuel orifice location inside hose fit...

Страница 9: ...wing 1 Inspect the generator set for loose or damaged parts or wires Repair or tighten any loose parts before installation 2 Check the engine oil Fill if necessary with the recommended viscosity and g...

Страница 10: ...XP 6514 4 09 10 Section 1 Installation Figure 1 2 Generator Set Mounting Details and Dimensions RGEN12 ADV 7466A...

Страница 11: ...XP 6514 4 09 11 Section 1 Installation Figure 1 3 Generator Set Clearances RGEN12 ADV 7466B...

Страница 12: ...XP 6514 4 09 12 Section 1 Installation Figure 1 4 Generator Set Mounting Details and Dimensions RGEN17 18 ADV 7341A B...

Страница 13: ...XP 6514 4 09 13 Section 1 Installation Figure 1 5 Generator Set Clearances RGEN17 18 ADV 7341B B...

Страница 14: ...ated kW m3 min cfm RGEN12 3 8 135 RGEN17 18 5 3 187 Exhaust gas exiting the enclosure at rated kW _C _F 216 420 Figure 1 6 Exhaust Flow and Temperature 1 4 2 Air Requirements The generator set require...

Страница 15: ...ces See Figure 1 11 or Figure 1 12 for fuel consumption Contact the fuel supplier for flow rate information or a gas meter upgrade Figure 1 2 or Figure 1 4 shows the location of the fuel inlet connect...

Страница 16: ...e field while maintaining emissions standard compliance A trained technician or a Lennox dealer can convert the fuel system Accidental starting Can cause severe injury or death Disconnect the battery...

Страница 17: ...osition 2 Disconnect the power to the battery charger 3 Disconnect the generator set engine starting battery negative lead first 4 Turn off the fuel supply 5 Remove the hose clamp and fuel hose from t...

Страница 18: ...ng to the natural gas port and plugging the LP port For the RGEN12 model disconnect the DSAI leads for LP vapor See Figure 1 17 and Figure 1 18 1 7 2 Fuel Conversion RGEN17 18 For LP vapor fuel an ori...

Страница 19: ...nerator set To convert from LP vapor to natural gas remove the fuel orifice and connect the DSAI leads together 1 8 Electrical Connections Hazardous voltage Backfeed to the utility system can cause pr...

Страница 20: ...ect to a circuit that is supplied by the generator set if utility power is lost See Section 1 5 for more information about the 120 VAC power requirement 1 8 2 Remote Start Connection Connect leads 3 a...

Страница 21: ...avoid touching the battery terminals with tools or other metal objects Remove all jewelry before servicing the equipment Discharge static electricity from your body before touching batteries by first...

Страница 22: ...the possibility of electrical interference Verify that the leads and conduit do not interfere with the operation of the generator set or obstruct the service areas Verify that the electrical installat...

Страница 23: ...retor Heater Location on Engine bulkhead removed to show heater location The heater thermostat is installed in the cord Figure 1 29 shows the location of the thermostat on the power cord Note Do not p...

Страница 24: ...r model is set at the factory and should not normally require changes The controller s configuration mode allows adjustment of the system parameters listed in this section Use the instructions in this...

Страница 25: ...ontroller to power down after 48 hours of inactivity The generator set master switch must be in AUTO for the sleep mode to function The default setting for controllers with application code version 1...

Страница 26: ...ntroller display changes when the up or down arrow key is pressed X in the runtime hours display above denotes any number from 0 to 9 Press the down arrow key and then the up arrow key 3 times to ente...

Страница 27: ...r set shuts down The generator set continues to run with the new settings until it shuts down but then reverts to the previous settings at the next startup if the changes have not been saved 1 14 1 Vo...

Страница 28: ...s in Figure 1 34 through Figure 1 36 during the following procedure 1 Attach a frequency meter to the AC output leads or an electrical outlet on the load side of the generator set 2 Start and run the...

Страница 29: ...o raise or lower the voltage stability gain in smaller increments Parameter 2P To enter volts Hz adjustment mode Parameter 3P To raise or lower the volts Hz 00 low 09 high or Hold Wait about 5 seconds...

Страница 30: ...ility gain fine adjustment mode Parameter 5P To raise or lower the engine governor stability gain in smaller increments 4 P 4 P or or or Continued from Figure 1 34 Press 5 P 5 P Shaded boxes show whic...

Страница 31: ...are 3 options when the display says SAVE Press or To return to the first parameter coarse voltage adjustment to check or change settings before saving See Figure 1 34 Yes or no flashes when the up or...

Страница 32: ...diagram numbers and locations Wiring Diagram Description Drawing Number Page Schematic Diagram RGEN12 ADV 7592 33 Point to Point Wiring Diagram RGEN12 GM62285 34 Schematic Diagram RGEN17 18 ADV 7353...

Страница 33: ...XP 6514 4 09 33 Section 2 Wiring Diagrams Figure 2 2 Schematic Diagram Single Phase RGEN12 ADV 7592...

Страница 34: ...XP 6514 4 09 34 Section 2 Wiring Diagrams Figure 2 3 Point to Point Wiring Diagram Single Phase RGEN12 GM62285...

Страница 35: ...XP 6514 4 09 35 Section 2 Wiring Diagrams Figure 2 4 Schematic Diagram Single Phase RGEN17 18 ADV 7353 F...

Страница 36: ...XP 6514 4 09 36 Section 2 Wiring Diagrams Figure 2 5 Point to Point Wiring Diagram Single Phase RGEN17 18 GM52541 E...

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