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XP-6514 4/09

20

Section 1 Installation

Have a Lennox dealer or a licensed electrician make the
following

electrical

connections.

The

electrical

installation must comply with the National Electrical
Code (NEC) and all applicable local codes. Canadian
installations must comply with the Canadian Electrical
Code (CEC) and applicable local codes.

Ground the generator set from the GRD terminal inside
controller compartment according to applicable codes.

1.8.1

AC Connections

Refer to the

transfer switch

specifications and

Figure 1-23 for the acceptable cable sizes. Route AC
leads through flexible conduit. Ensure that the leads
and conduit do not interfere with the operation of the
generator set or obstruct the service areas.

GM54820
GM58022

Figure 1-23

Field-Connection Terminal Block

See Figure 1-23.

Leads have been factory-installed

from the junction box to the terminal block for easy field
wiring. Make field connections to the other side of the
terminal block. Refer to the decal near the terminal
block for connections and cable sizes.

1. Connect the leads from the transfer switch

emergency source lugs to the L1 and L2
connections on the generator set terminal block.

2. Connect the neutral (L0) and ground (GRD) leads

from the ATS and the main panel to the
corresponding connection points on the terminal
block.

See Section 1.8.3, Grounding.

See

Section 1.8.2 for remote start connections.

3. The

terminal

block

kit

includes

120 VAC

receptacles for the battery charger and optional
carburetor heater.

Connect utility power to the

terminal block as shown. Connect to a circuit that is
supplied by the generator set if utility power is lost.
See Section 1.5 for more information about the
120 VAC power requirement.

1.8.2

Remote Start Connection

Connect leads 3 and 4 from the

controller to the

automatic transfer switch’s engine start terminals or to
an optional remote start/stop switch. Route the engine
start leads through separate conduit from the AC power
and load leads.

1.8.3

Grounding

Ground the generator set. The grounding method must
comply with NEC and local codes.

Connect the

grounding strap to the generator set ground lug,
terminal GND inside the controller compartment.

Generator sets are shipped with the generator neutral
attached to the generator in the junction box.

At

installation, the neutral can be grounded at the
generator set or lifted from the ground stud and isolated
if the installation requires an ungrounded neutral
connection at the generator.

The generator set will

operate properly with the neutral either bonded to
ground or isolated from ground at the generator.

Various regulations and site configurations including the
National Electrical Code (NEC), local codes, and the
type of transfer switch used in the application determine
the grounding of the neutral at the generator. NEC 2002
Section 250.20 is one example that has a very good
explanation of the neutral grounding requirements for
generators.

1.8.4

Battery Charger

A 6-amp battery charger is factory-installed in the
battery compartment to keep the starting battery fully
charged. The battery charger’s DC leads are factory-
connected.

Plug the battery charger’s power cord into the
receptacle on the bottom of the controller junction box.
Refer to the generator set operation manual for battery
charger operation information.

Содержание RGEN12

Страница 1: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section 506087 01 INSTALLATION INST...

Страница 2: ...d the product identification numbers from the generator set nameplate s Model Designation Specification Number Serial Number Accessory Number Accessory Description Engine Identification Record the pro...

Страница 3: ...r set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables n...

Страница 4: ...isk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire...

Страница 5: ...nd because these conditions increase the risk of electrocution Welding on the generator set Can cause severe electrical equipment damage Before welding on the generator set perform the following steps...

Страница 6: ...extremely hot during operation Servicing the engine heater Hot parts can cause minor personal injury or property damage Install the heater before connecting it to power Operatingtheheater beforeinsta...

Страница 7: ...0 Field connection terminal block location 11 Spark plug locations both sides 12 Oil drain hose 13 Oil drain valve 14 Oil filter 15 Exhaust 16 Equipment ground 17 Battery charger 18 DSAI lead location...

Страница 8: ...tery location battery purchased separately 14 Oil drain hose 15 Nameplate location on base 16 Oil drain valve 17 Exhaust 18 Carburetor heater access opening 19 LP fuel orifice location inside hose fit...

Страница 9: ...wing 1 Inspect the generator set for loose or damaged parts or wires Repair or tighten any loose parts before installation 2 Check the engine oil Fill if necessary with the recommended viscosity and g...

Страница 10: ...XP 6514 4 09 10 Section 1 Installation Figure 1 2 Generator Set Mounting Details and Dimensions RGEN12 ADV 7466A...

Страница 11: ...XP 6514 4 09 11 Section 1 Installation Figure 1 3 Generator Set Clearances RGEN12 ADV 7466B...

Страница 12: ...XP 6514 4 09 12 Section 1 Installation Figure 1 4 Generator Set Mounting Details and Dimensions RGEN17 18 ADV 7341A B...

Страница 13: ...XP 6514 4 09 13 Section 1 Installation Figure 1 5 Generator Set Clearances RGEN17 18 ADV 7341B B...

Страница 14: ...ated kW m3 min cfm RGEN12 3 8 135 RGEN17 18 5 3 187 Exhaust gas exiting the enclosure at rated kW _C _F 216 420 Figure 1 6 Exhaust Flow and Temperature 1 4 2 Air Requirements The generator set require...

Страница 15: ...ces See Figure 1 11 or Figure 1 12 for fuel consumption Contact the fuel supplier for flow rate information or a gas meter upgrade Figure 1 2 or Figure 1 4 shows the location of the fuel inlet connect...

Страница 16: ...e field while maintaining emissions standard compliance A trained technician or a Lennox dealer can convert the fuel system Accidental starting Can cause severe injury or death Disconnect the battery...

Страница 17: ...osition 2 Disconnect the power to the battery charger 3 Disconnect the generator set engine starting battery negative lead first 4 Turn off the fuel supply 5 Remove the hose clamp and fuel hose from t...

Страница 18: ...ng to the natural gas port and plugging the LP port For the RGEN12 model disconnect the DSAI leads for LP vapor See Figure 1 17 and Figure 1 18 1 7 2 Fuel Conversion RGEN17 18 For LP vapor fuel an ori...

Страница 19: ...nerator set To convert from LP vapor to natural gas remove the fuel orifice and connect the DSAI leads together 1 8 Electrical Connections Hazardous voltage Backfeed to the utility system can cause pr...

Страница 20: ...ect to a circuit that is supplied by the generator set if utility power is lost See Section 1 5 for more information about the 120 VAC power requirement 1 8 2 Remote Start Connection Connect leads 3 a...

Страница 21: ...avoid touching the battery terminals with tools or other metal objects Remove all jewelry before servicing the equipment Discharge static electricity from your body before touching batteries by first...

Страница 22: ...the possibility of electrical interference Verify that the leads and conduit do not interfere with the operation of the generator set or obstruct the service areas Verify that the electrical installat...

Страница 23: ...retor Heater Location on Engine bulkhead removed to show heater location The heater thermostat is installed in the cord Figure 1 29 shows the location of the thermostat on the power cord Note Do not p...

Страница 24: ...r model is set at the factory and should not normally require changes The controller s configuration mode allows adjustment of the system parameters listed in this section Use the instructions in this...

Страница 25: ...ontroller to power down after 48 hours of inactivity The generator set master switch must be in AUTO for the sleep mode to function The default setting for controllers with application code version 1...

Страница 26: ...ntroller display changes when the up or down arrow key is pressed X in the runtime hours display above denotes any number from 0 to 9 Press the down arrow key and then the up arrow key 3 times to ente...

Страница 27: ...r set shuts down The generator set continues to run with the new settings until it shuts down but then reverts to the previous settings at the next startup if the changes have not been saved 1 14 1 Vo...

Страница 28: ...s in Figure 1 34 through Figure 1 36 during the following procedure 1 Attach a frequency meter to the AC output leads or an electrical outlet on the load side of the generator set 2 Start and run the...

Страница 29: ...o raise or lower the voltage stability gain in smaller increments Parameter 2P To enter volts Hz adjustment mode Parameter 3P To raise or lower the volts Hz 00 low 09 high or Hold Wait about 5 seconds...

Страница 30: ...ility gain fine adjustment mode Parameter 5P To raise or lower the engine governor stability gain in smaller increments 4 P 4 P or or or Continued from Figure 1 34 Press 5 P 5 P Shaded boxes show whic...

Страница 31: ...are 3 options when the display says SAVE Press or To return to the first parameter coarse voltage adjustment to check or change settings before saving See Figure 1 34 Yes or no flashes when the up or...

Страница 32: ...diagram numbers and locations Wiring Diagram Description Drawing Number Page Schematic Diagram RGEN12 ADV 7592 33 Point to Point Wiring Diagram RGEN12 GM62285 34 Schematic Diagram RGEN17 18 ADV 7353...

Страница 33: ...XP 6514 4 09 33 Section 2 Wiring Diagrams Figure 2 2 Schematic Diagram Single Phase RGEN12 ADV 7592...

Страница 34: ...XP 6514 4 09 34 Section 2 Wiring Diagrams Figure 2 3 Point to Point Wiring Diagram Single Phase RGEN12 GM62285...

Страница 35: ...XP 6514 4 09 35 Section 2 Wiring Diagrams Figure 2 4 Schematic Diagram Single Phase RGEN17 18 ADV 7353 F...

Страница 36: ...XP 6514 4 09 36 Section 2 Wiring Diagrams Figure 2 5 Point to Point Wiring Diagram Single Phase RGEN17 18 GM52541 E...

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