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Page 7 of 18

506318-03

Issue 1946

ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND VAPOR LINE SERVICE VALVES

OUTDOOR

UNIT

LIQUID LINE

VAPOR LINE

LIQUID LINE SERVICE

VALVE

VAPOR LINE

SERVICE

VALVE

ATTACH

GAUGES

 

INDOOR

UNIT

VAPOR SERVICE PORT MUST BE OPEN 

TO ALLOW EXIT POINT FOR NITROGEN

 A -

Connect gauge set low pressure side to

liquid line service valve (service port).

 B -

Connect gauge set center port to bottle of

nitrogen with regulator.

 C -

Remove  core  from  valve  in  vapor  line

service port to allow nitrogen to escape.

NITROGEN

HIGH

LOW

USE REGULATOR TO FLOW

NITROGEN AT 1 TO 2 PSIG.

B

A

C

WHEN BRAZING LINE SET TO

SERVICE VALVES, POINT FLAME

AWAY FROM SERVICE VALVE.

Flow regulated nitrogen (at 1 to 2 psig) through the low-side refrigeration gauge set into the liquid line service port valve, and out of the

vapor line service port valve.

CUT AND DEBUR

CAP AND CORE REMOVAL

Cut ends of the refrigerant lines square (free from nicks or dents)

and debur the ends. The pipe must remain round. Do not crimp end

of the line.

Remove service  cap  and  core  from

both the vapor and liquid line service

ports.

1

2

LIQUID LINE SERVICE

VALVE

SERVICE

PORT

CORE

SERVICE PORT

CAP

SERVICE

PORT

CORE

SERVICE

PORT CAP

CUT AND DEBUR

LINE SET SIZE MATCHES

SERVICE VALVE CONNECTION

DO NOT CRIMP SERVICE VALVE

CONNECTOR WHEN PIPE IS

SMALLER THAN CONNECTION

3

VAPOR LINE SERVICE

VALVE

COPPER TUBE

STUB

REFRIGERANT LINE

REDUCER

SERVICE VALVE

CONNECTION

LINE SET SIZE IS SMALLER

THAN CONNECTION

Refrigerant Piping - Brazing Procedures

Before brazing, ensure the system is fully 

recovered of all refrigerant. Application of a 

brazing torch to a pressurized system may 

result in ignition of the refrigerant and oil 

mixture. Check the high and low pressures 

before applying heat.

 WARNING

Brazing  alloys  and  flux  contain  materials  which  are 

hazardous to your health.
Avoid breathing vapors or fumes from brazing 

operations. Perform operations only in well-ventilated 

areas.
Wear gloves and protective goggles or face shield to 

protect against burns.
Wash hands with soap and water after handling brazing 

alloys and flux.

 WARNING

Use a manifold gauge set designed for use on R-410A 

refrigerant systems.

NOTE

Содержание 4HP14

Страница 1: ...alified personnel and do not supersede any national or local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or Cana...

Страница 2: ...nstalled on a solid foundation This foundation should extend a minimum of 2 inches beyond the sides of the outdoor section To reduce the possibility of noise transmission the foundation slab should NO...

Страница 3: ...l or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and top of unit...

Страница 4: ...8 042 3 8 3 8 7 8 7 8 048 3 8 3 8 7 8 7 8 060 3 8 3 8 7 8 1 1 8 Field supplied 7 8 x 1 1 8 connector required on both ends of vapor tubing Table 3 Recommended Liquid Vapor Tube Diameters in Be extra c...

Страница 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Страница 6: ...il Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR...

Страница 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Страница 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Страница 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Страница 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Страница 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Страница 12: ...the low voltage field wiring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a...

Страница 13: ...or varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustme...

Страница 14: ...for 90 seconds following the start up of the compressor during test mode High Pressure Switch HI PS When the high pressure switch trips the defrost board will cycle off the compressor and the strike c...

Страница 15: ...ition at power up the control will ignore the test pins When the jumper is placed across the TEST pins for 2 seconds the control will enter the defrost mode If the jumper is removed before an addition...

Страница 16: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Страница 17: ...he defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restori...

Страница 18: ...506318 03 Page 18 of 18 Issue 1946 Figure 8 14 15 SEER Wiring Diagram...

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