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INTRODUCTION

SECTION 2

COMPACTION POSITION

PUSHOUT PANEL MOVES FORWARD

TAILGATE RAISED

PUSHOUT PANEL MOVES REARWARD

EJECTING THE  LOAD

The operator again activates the packing cycle. The
carrier and packer panels move forward and sweep the
refuse from the hopper up into the body and pack it
against the pushout panel. Having completed a cycle,
the carrier and packer panels are back into the “home”
position and the hopper is cleared for more refuse.

Also, during the compaction cycle, considerable
hydraulic pressure is applied to the cylinders which
control movement of the carrier and packer panels. This
causes the refuse to be compacted tightly allowing for
a large carrying capacity.

On units with the standard clamp pushout system, the
operator must manually release the pushout panel
clamping system to allow movement of the pushout
panel.

Once the body is full the 2RII Packmaster can be
moved to the dumpsite for unloading.

UNLOADING

At the dumpsite the unit is unloaded in two easy steps:

First, the tailgate is raised by the operator.

Second, the pushout panel is moved to the rear of the
body, pushing out the load.

After unloading, on telescopic units the tailgate is low-
ered and “latched” to the body.

On clamp style units, the the pushout cylinder is retract-
ed and then the clamp is set by extending the cylinder
a couple of inches. The tailgate is then lowered and
“latched” to the body.

2-3

PACKER 

PANEL

CARRIER

PANEL

PUSHOUT

PANEL

PACKER 

PANEL

CARRIER

PANEL

PUSHOUT

PANEL

TAILGATE

TAILGATE

PUSHOUT

PANEL

Содержание 2R-II

Страница 1: ...2RII PACKMASTER OPERATORS MANUAL Over Serial Number 16000 BUILDING THE BEST...

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Страница 3: ...TS LIMITED WAR RANTY OF REPLACEMENT HEREIN NO OTHER PERSON FIRM OR CORPORATION CAN BIND THE COMPANY TOANY WARRANTY OTHER THAN HEREINABOVE STATED To validate the new unit warranty an authorized Leach D...

Страница 4: ...nual was produced with the intention of providing clear concise instructions for the proper operation maintenance and service of your 2RII refuse packer It was produced with the latest information ava...

Страница 5: ...6 Basic Operation 2 7 Attach 2 7 Dump 2 7 Disconnect 2 7 SECTION 3 OPERATION General 3 1 Description of Operating Controls 3 1 Location Of Operating Controls 3 2 Compaction Cycle Operation 3 5 Operati...

Страница 6: ...liance to these safety alerts combined with common sense operations are important accident pre vention measures The word NOTE is also used throughout the manual It precedes information that provides s...

Страница 7: ...moved and using a non reusable fasten ing device place a sign on the steering wheel indicating the unit is inoperative 4 Proper servicing requires specialized tools and pro cedures Service must be per...

Страница 8: ...All service opening covers and access doors must be maintained and latched in place while operating equipment 18 Ensure all co workers are in view before operating or moving any controls or the unit 1...

Страница 9: ...ttachment point while taking up slack 46 Take up excess cable slack before moving the vehi cle 47 Check overhead clearance before dumping a con tainer 48 Do not move the vehicle with a container attac...

Страница 10: ...a light source 4 Never load ashes or other materials which might be smoldering These materials could ignite refuse in the packer body HOUSEKEEPING Good housekeeping habits are a major factor in acci d...

Страница 11: ...1 6 SAFETY PRECAUTIONS SECTION 1 1 4 2 5 6 3 7 8 9 10 7 7 9 1 8 4 5 2 6 10 1 3 1 6...

Страница 12: ...SAFETY PRECAUTIONS SECTION 1 2 1 3 4 5 1 2 3 4 5 1 7...

Страница 13: ...SAFETY PRECAUTIONS SECTION 1 1 1 2 3 11 14 23 17 5 12 6 4 7 9 10 13 15 16 18 19 8 20 21 22 2 3 4 5 6 7 8 9 10 1 8...

Страница 14: ...SAFETY PRECAUTIONS SECTION 1 11 12 13 14 15 16 17 18 19 20 21 22 23 1 9...

Страница 15: ...44 6 12 44 20 30 43 7 28 5 8 15 4 16 39 21 34 4 5 6 7 16 8 12 15 20 21 28 43 30 44 39 SECTION 1 SAFETY PRECAUTIONS 1 10...

Страница 16: ...SAFETY PRECAUTIONS SECTION 1 1 11...

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Страница 18: ...INTRODUCTION SECTION 2 TERMS YOU WILL NEED TO KNOW TAILGATE ASSEMBLY HOPPER LOADING EDGE HYDRAULIC TANK PUSHOUT PANEL CARRIER PANEL PACKER PANEL 2 1...

Страница 19: ...tion of the 2RII Packmaster and become familiar with the terms you will need to know LOADING Refuse is first loaded into the hopper of the tailgate assembly The carrier and packer panels which sweep u...

Страница 20: ...g for a large carrying capacity On units with the standard clamp pushout system the operator must manually release the pushout panel clamping system to allow movement of the pushout panel Once the bod...

Страница 21: ...container arms when properly latched together with the guide ears will secure the container to the packer Only containers that meet the American National Standards Institue ANSI regulations should be...

Страница 22: ...ential one 1 cubic yard container with casters or a ten 10 cubic yard stationary commercial container The equipment required to lift and empty these containers will vary according to the container s t...

Страница 23: ...TAINER LIFTING CYLINDER CLC 1 Control lever 2 Engine speed up button 3 Roller guide 4 5 6 Cable 7 Lifting cylinder assembly Container attachment Stop bar Lid guard CONTAINER PUSH BAR CPB 1 Control lev...

Страница 24: ...e con tainer to the rear loader by securing it with the latch arms of the container attachment DUMP A container handling system is used to raise the con tainer and empty the refuse into the hopper of...

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Страница 26: ...CONTROLS The following information is for descriptive purposes only It is not to be misconstrued as operating in structions For operating instructions refer to OP ERATING PROCEDURES later in this sect...

Страница 27: ...OPERATION SECTION 3 LOCATION OF OPERATING CONTROLS 1 2 3 8 9 10 11 12 7 4 5 6 7 8 3 2...

Страница 28: ...style NOTE The engine speed up system consists of the solenoid ON OFF switch a relay and solenoid air cylinder on electronic engines the relay is wired to the engine ECU A speed up push button and spe...

Страница 29: ...ent of the pushout panel Moving the control lever rearward toward the tail gate will move the pushout panel to the rear Moving the controlleverforward towardthecab willmovethepushout panel to the fron...

Страница 30: ...cycle NOTE The engine speed up system automatically engages any time the carrier panel lever is shifted COMPACTION CYCLE OPERATION Both the packer panel lever and the carrier panel lever are shifted s...

Страница 31: ...location illustration in Section 1 SAFETY of this manual and make sure all decals are in place and readable Replace any decals that are not NOTE A decal kit free of charge is available from your loca...

Страница 32: ...erating levers are in the neutral posi tion Check a packer panel lever b Carrier panel lever c Pushout lever d Tailgate lift lever Never operate the 2RII Packmaster with any part of the control system...

Страница 33: ...lluminated Never place hands in or near the packer panel dur ing operation 9 With the engine running the speed up solenoid switch ON the PTO engaged and the transmission in neutral and the brakes appl...

Страница 34: ...carrier and packer panel movement it should be smooth The panels should stop automatically at the home position 12 Depress the two driver signal push buttons located on both sides of the tialgate to m...

Страница 35: ...place and readable 2 Look for any fluid leaks 3 Mounting hardware tight and in place 4 Tailgate clamps closed and tightened 5 Hydraulic fluid reservoir at correct level 6 All operating levers in neut...

Страница 36: ...nspect and start the truck as described in the pre operational walk around inspection 2 Engage the Pump PTO control to start the hydraulic pump 3 Place the engine speed up switch in the ON position EN...

Страница 37: ...ully extended NOTE On units with a telescopic pushout cylinder the pushout panel is now in position for loading 4 Release the speed up button and pull the pushout lever forward until the pushout cylin...

Страница 38: ...y safety restrictions The vehicle should be backed with the latch arms open until the container trunnion bar is between the guide ears and within the latch assembly Center the container on the attachm...

Страница 39: ...hown on the instruction decal to raise the container When the cable is tight the speed up button should be depressed and held to provide suf ficient hydraulic power to lift the container The container...

Страница 40: ...E LOAD NOTE The compaction cycle can be stopped at any time by moving both the packer panel lever and the carrier panel lever to the center neutral 1 Cycle the packer panel and the carrier panel by mo...

Страница 41: ...n the body Also if the packer panel stops short of the home position the carrier panel operating lever may need to be held overridden to allow the refuse to move the pushout panel toward the front of...

Страница 42: ...ailgate clamps and swing them out and forward as far as they will go LIFTING THE TAILGATE Stand clear when the tailgate is raised If you need to clean debris from the edges use a pole while standing t...

Страница 43: ...ar off to one side With the telescopic circuit the pushout cylinder remains fully extended If the unit is going to travel over one mile empty completely retract the cylinder When packing is about to r...

Страница 44: ...packer panel lever and carrier panel lever to place the packer panel in the home position 2 Put all controls in neutral 3 Set parking brake 4 Disengage PTO 5 Shut off engine 6 Shut of solenoid dashboa...

Страница 45: ...R SPECIFICATIONS _______ 105557 ALPHA PARTS 2140 3500 _______ 9511134 7 DELTA COLOR SPECIFICATIONS _______ 105556 ALPHA SERVICE 2140 3500 _______ 9603134 2 AL BE SUGGESTED SPECS _______ 105565 BETA PA...

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Страница 47: ...eive a hat by return mail I believe I found an error In the _______________________________________________________________manual Part No ______________________________________________________________...

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Страница 50: ...Part Number 105319 2737 Harrison Street Oshkosh Wisconsin 54901 920 231 2770 920 231 2712 FAX Please visit our website www LeachUSA com PRINTED IN U S A April 30 2001 C...

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