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12

OPERATION CONT’D

OPERATING Do’s and Don’ts

DO:

Insure all dishes placed in the cheese-melter are oven safe.

Pre-heat pans in the cheese-melter or on a stove.

Turn products halfway through cooking, as needed.

Use the unit in Automatic as much as possible, use Constant during peak periods.

DON’T:

Do not use the cheese-melter as a cooking or baking device, it is best suited for

finishing dishes immediately prior to serving.

Do not use the unit to heat or thaw chilled or frozen product.

Do not place aluminum foil on the rack or bottom shelf. This will reflect heat and

expose components to unnecessary high temperatures.

Do not move rack from one position to another without hand protection.

TYPICAL OPERATION

AUTOMATIC MODE

When the mode select switch is placed in “AUTOMATIC” and the power switch

is moved to the “ON” position, power is applied to all of the elements.

The power switch energizes a contactor that connects the elements to the

incoming power leads. Because the elements are connected in series, all

elements have power applied. With all elements connected in the circuit, the rear

element appears dimly lighted and the front elements appear not energized.

In the “AUTOMATIC” mode, the elements are activated to provide full heat only

when product is placed on the rack. Placing product on the rack causes the shelf

to tilt down, activating a micro switch via the sliding actuator connected to the

right front corner of the rack.

Closing the micro switch energizes a 2-pole heating contactor causing both sets

of contactor points to close. One set of contactor points is connected in parallel

with the rear element. This connection, when activated, changes the circuit

resistance/electrical configuration.

Electrically this presents an alternate current path by shorting across the rear

element. The effect is that the front and middle elements energize, while

appearing to de-energize the rear element. Front and middle elements now have

voltage applied for their rated operating level. For 208-volt and 240-volt units,

the voltage to these elements is 104 and 120-volts, respectively.

CONTINUOUS MODE

In this mode of operation, the heat contactor is energized at all times. Movement

of the rack does not energize or de-energize the elements. The rear element does

not light or heat at any time. The front and middle elements are energized at all

times.

Содержание 124CMW

Страница 1: ...le in kitchens for restaurants canteens hospitals and in commercial enterprises such as bakeries butcheries etc but not for continuous mass production of food ELECTRIC CHEESEMELTER 124CMW 136CMW 148CM...

Страница 2: ...LS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS A MINIMUM TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT EVACUATE ALL PERSONNEL FROM TH...

Страница 3: ...APTER PAGE TABLE OF CONTENTS 3 READ FIRST 4 EQUIPMENT DESCRIPTION 6 UNPACKING 7 INSTALLATION 8 OPERATION 11 MAINTENANCE CLEANING PROCEDURES 13 TROUBLESHOOTING 14 WIRING DIAGRAMS 16 17 EXPLODED VIEWS 1...

Страница 4: ...APPLICABLE CODES NOTICE The data plate is located on the left side of unit towards the front The melter voltage wattage serial number wire size and clearance specifications are on the data plate This...

Страница 5: ...han 10 minutes Longer contact can cause corrosion NOTICE Service on this or any other LANG appliance must be performed by qualified personnel only Consult your authorized service agent directory or ca...

Страница 6: ...and reduced heat loss Interior Construction The interior dimension are 9 5 24cm High 14 5 37cm Deep 21 25 32 45 25 54cm 81 25cm 115cm wide dependent on the actual model number The interior of the mel...

Страница 7: ...move the melter as near to its intended location as practical The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways Un cratin...

Страница 8: ...m to their applicable National State and locally recognized installation standards INSTALLATION WALL MOUNT UNITS The unit back is not attached to the machine It is packaged loose behind the cheese mel...

Страница 9: ...ING All model numbers 124CM and 136CM are shipped single phase 148CM is shipped three phase and can be converted to single phase by moving wire 3 to L1 ELEMENT REPLACEMENT CAUTION ALWAYS KEEP THE AREA...

Страница 10: ...04V OR 120V ELEMENT 104V OR 120V ELEMENT 208V OR 240V ELEMENT CONNECT BLUE RED BLUE CONNECT CONNECT CONNECT 208V OR 240V ELEMENT 104V OR 120V ELEMENT 104V OR 120V ELEMENT 208V OR 240V ELEMENT 104V OR...

Страница 11: ...ide the rack in and out of the slots provided Make sure that the end of the rack engages the sliding mechanism located on the right front corner CONTROLS Controls are located on the front panel and co...

Страница 12: ...rcuit the rear element appears dimly lighted and the front elements appear not energized In the AUTOMATIC mode the elements are activated to provide full heat only when product is placed on the rack P...

Страница 13: ...less steel surfaces longer than 10 minutes Longer contact can cause corrosion Cleaning Always start with a cold melter The stainless exterior can easily be cleaned using warm water and mild detergent...

Страница 14: ...IS PLUGGED WIRED INTO A LIVE RECEPTACLE BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY HIGH VOLTAGE Possible Cause TEST Incorrect Voltage Confirm that voltage is correct...

Страница 15: ...REV BY REV DATE DLG 14 6 3 WIRE NUT 4 NUT WIRE NUT WIRE NUT WIRE 5 17 17 QUARTZ HEATER NUT WIRE HEAT SWITCH PILOT LAMP CONSTANT PILOT LAMP NUT WIRE 12 16 15 POWER SWITCH 9 13 10 11 CONTACTOR MICRO NC...

Страница 16: ...1 12 9 13 LEFT PILOT LAMP LAMP BOTH PILOT 30 25 21 WIRE NUT NUT WIRE 26 SWITCH SIDE 22 23 27 30 30 NUT WIRE PILOT LAMP AUTOMATIC 24 5 CONTACTOR 20 18 4 16 17 16 3 QUARTZ HEATER HEAT SWITCH PILOT LAMP...

Страница 17: ...17 1 2 3 4 1 5 6 1 7 20 19 17 See Detail A 9 12 18 13 14 15 16 8 8 9 10 11 1 1 1 1 1 1 21 22 30 31 SK2246 Rev 5 2 07 Model 124CM Electric Cheesmelter...

Страница 18: ...18 23 25 24 26 11 9 27 28 29 SK2247 Rev 5 2 07 Model 124CM Electric Cheesmelter Control Panel Assembly 26 3 Pole 2 Pole Detail A...

Страница 19: ...C 20101 24 16 SCRW MS PLT 10 32 X 375 ALL 10 2C 20202 07 4 WSHR LOCK 10 STD SPLIT ALL 11 2C 20301 15 4 NUT HEX 10 32 PLTD ALL 12 2B 50200 13 1 RACK MELTER 24 ALL 13 J9 MM 167 1 1 RACK SLIDE WELDMENT 5...

Страница 20: ...LL 9 2C 20101 24 16 SCRW MS PLT 10 32 X 375 ALL 10 2C 20202 07 4 WSHR LOCK 10 STD SPLIT ALL 11 2C 20301 15 4 NUT HEX 10 32 PLTD ALL 12 2B 50200 14 1 RACK MELTER 36 ALL 13 J9 MM 167 1 1 RACK SLIDE WELD...

Страница 21: ...MS PLT 10 32 X 375 ALL 10 2C 20202 07 4 WSHR LOCK 10 STD SPLIT ALL 11 2C 20301 15 4 NUT HEX 10 32 PLTD ALL 12 2B 50200 15 1 RACK MELTER 48 ALL 13 J9 MM 167 1 1 RACK SLIDE WELDMENT 5 16 ALL 14 2C 2010...

Страница 22: ...ld against the bottom of the cheesemelter with the opening at the back of the unit and align the screw holes Thread four 4 cap screws through the heat shield and into the cheesemelter Using a wrench t...

Страница 23: ...d com PRODUCTS PARTS LABOR Lang Strato Series convection ovens 2 years 2 years Lang convection oven doors excluding hardware lifetime 2 years Lang griddles 2 years 2 years Chrome griddle surfaces agai...

Страница 24: ...STAR MANUFACTURING INTERNATIONAL INC Star Holman Lang Wells Toastmaster 265 HOBSON ST SMITHVILLE TN 37166 800 264 7827 www star mfg com...

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