Jäger Chopper 6500 SK30 Manual Download | Manualshive

Page: 1 / 40

background image

Manual

Chopper 6500 SK30

High Frequency Spindle

Pneumatic taper change

1
2
3
...
»

Summary of Contents for Chopper 6500 SK30

Page 1: ...Manual Chopper 6500 SK30 High Frequency Spindle Pneumatic taper change...

Page 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Page 3: ...eed sensor digital differential magneto resistor 21 6 7 Air borne noise emissions 21 7 Operating location 22 8 Installation 23 8 1 Installing the HF spindle 23 8 2 Diameter of media supply line 24 8 3...

Page 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 5: ...s upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Tool taper q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have...

Page 6: ...ining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 8: ...adhere to the rotational direction of the HF spindle WARNING Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove...

Page 9: ...Z small Y See section Technical Specifications 14 4 2 Shutdown of HF spindle The procedure for shutting down the high frequency spindle for installation and maintenance work is as follows Completely d...

Page 10: ...orized to open and repair the HF spindle Only approved accessories have been tested for operational safety and func tionality 4 5 Improper operation The high frequency spindle is only safe to operate...

Page 11: ...Connections of HF spindle 1a 3 1c 8 7 4 1a Electrical connection for motor phases 1c Electrical connection for Electric fan VDC 24 V 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatic system for...

Page 12: ...s the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O r...

Page 13: ...n the pneumatics system for the tool change This means that no additional connections are required 5 6 Pneumatic tool change For guidelines on air quality see Air purity classes ISO 8573 1 24 section...

Page 14: ...ed rotation speed 24 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor prot...

Page 15: ...Technical Specifications Item no 11607001 01 Revision 01 15 40 Clockwise and anticlockwise Coupler plug 9 pin SpeedTEC motor phases 12 pin sensors Weight 27 kg 6 1 Dimensions...

Page 16: ...on PTC 130 C Winding resistance 0 161 Power dissipation 1 000 W max S1 Measured values S1 100 Rated rotation speed 5 000 12 000 20 000 24 000 rpm Speed 4 790 11 776 19 560 23 560 rpm Frequency 167 400...

Page 17: ...4 8 10 5 10 1 9 1 kW Torque 9 58 8 51 4 97 3 72 Nm Voltage 174 364 363 363 V Current 21 7 21 1 22 0 21 6 A Cos 0 96 0 9 0 84 0 78 Note on operation with static frequency converters For operation with...

Page 18: ...e chart siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart 0 14mm 0 14mm 0 25 mm 0 25 mm 1 5mm Spindelstecker FS9M Spindle plug FS9M Feldplatte DMR gr n gelb green yellow V Stator...

Page 19: ...2M S34 4 11 L fter 24VDC fan 24VDC 3 2 10 1 5 Signal ausgeworfen signal ejected 6 Signal gespannt signal clamped 7 2x Indukt N herungsschalter 2x inductive proximity switch 8 2x Indukt N herungsschalt...

Page 20: ...5 V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V...

Page 21: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 22: ...eeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface No...

Page 23: ...gs Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air...

Page 24: ...g table DN Medium D1 D2 2 8 Compressed air 2 8 mm 7 64 4 mm 5 32 4 Compressed air 4 mm 5 32 6 mm 15 64 6 Compressed air 6 mm 15 64 8 mm 5 16 8 3 Compressed air 8 3 1 Air purity classes ISO 8573 1 Soli...

Page 25: ...in the following diagram To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply...

Page 26: ...ng is damaged Turn the shaft of the spindle at least ten times by hand 9 1 Running in schedule Duration of load minutes Max load Put the HF spindle into operation with a clamped tool without machining...

Page 27: ...ted from the temperature of the storage location to the temperature of the us age location The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Carry out al...

Page 28: ...e the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is...

Page 29: ...e free of damage and clean when switching to the HF spindle Make sure that the shaft of the HF spindle has come to an absolute stand still Switch on the compressed air for the tool change Remove the t...

Page 30: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 31: ...for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF spindle or the tool may be de stroyed and their fragments may be flung out u Note the maximum speed for the se...

Page 32: ...HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service...

Page 33: ...g storage conditions Temperature of storage location 10 C 75 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long peri...

Page 34: ...posal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal dom...

Page 35: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 36: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 37: ...ged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all point...

Page 38: ...bserve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 40: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Chopper 6500 SK30 Item no 11607001 01 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North...

Reviews:

No comments

Related manuals for Chopper 6500 SK30

Brand: Oberheim Pages: 40

Brand: RASHA PROFESSIONAL Pages: 11

Brand: MADRIX Pages: 24

Brand: MADRIX Pages: 28

Brand: vanEE Pages: 52

Brand: Caddon Hives Pages: 3

Brand: Kawai Pages: 10

Brand: Palmer Pages: 2

Brand: KCI Pages: 2

Brand: KCI Pages: 60

Brand: Landoll Pages: 38

Exitronix LEMD Series

Brand: BARRON Pages: 6

Brand: RAMVAC Pages: 53

Brand: Kamar Pages: 2

Brand: Bavis Pages: 8

Brand: Godox Pages: 8

Brand: Basler Pages: 2

Brand: IMG STAGELINE Pages: 2

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands