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4-16

F-661-0321

TABLE OF CONTENTS

Troubleshooting

Table 4-1: Troubleshooting

PROBLEM

PROBABLE CAUSE

SOLUTION

Center Roller Bulldozes

Wing Hinge Roller is not in the correct
position

Adjust turnbuckle to located Wing Hinge
Roller in the lower 1/3 of Guide Slot

Warning Lights do not work

Connections loose

Connect loose connection

Bulbs burned out

Change bulb

Power supply absent

Repair power source

Light module failure

Replace light module

Wings do not fold

External hydraulic leak

Repair leak

Not enough tractor hydraulic pressure

Increase hydraulic pressure

Internal hydraulic cylinder leakage

Note: Does the cylinder get warm with
rod completely extended or retracted
and the hydraulic circuit still activated?
Heat indicates leakage

Repair or replace hydraulic cylinder

Center lowers before wings unfold

Too much hydraulic fluid flow is too
great, pressure increases and rockshaft
hydraulic cylinder becomes activated

Reduce hydraulic fluid flow

Leaving tire tracks in field

Transport axle hydraulic cylinder isn’t
fully retracted

Retract transport axle hydraulic cylinder
Note: Make sure that the wing hydraulic
cylinders are completely extended

External hydraulic leak

Repair leak

Air in hydraulic circuit

Bleed air from hydraulic circuit

Internal hydraulic cylinder leakage

Note: Does the cylinder get warm with
rod completely extended or retracted
and the hydraulic circuit still activated?
Heat indicates internal leakage

Repair or replace hydraulic cylinder

Tractor valve does not hold pressure

Repair tractor valve

Содержание Brillion WFPC38-52

Страница 1: ...00 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Wing Float Pulverizer Models WFPD38 52 WFPO38 52 WFPC38 52 and WFPV50 52 With Scrapers WFPDS38 52 and WFPVS50 52 Opera...

Страница 2: ...Manuals for Wing Float Pulverizer WFP 38 52 Manual Number Manual Type F 661 Operator s Manual F 662 Parts Manual...

Страница 3: ...Tire and Wheel Installation 2 1 Center Frame Roller Assembly Installation 2 3 Drawbar Installation 2 7 Drawbar Jack Hose Support and Manual Storage Canister Installation 2 8 Wing Fold Cylinder Instal...

Страница 4: ...ort Lock 3 7 Transporting on a Trailer 3 8 Scraper Adjustment 3 11 Electronic Acre Meter Kit 3 12 Transport 3 14 4 Maintenance General Torque Specifications 4 1 Hydraulic Fitting Torque Specifications...

Страница 5: ...his manual is current at time of printing Some parts may have changed to assure top performance Location reference Right and Left designations in this manual are determined by facing the direction the...

Страница 6: ...When transporting the implement on a road or highway use adequate warning symbols reflectors lights and slow moving vehicle sign as required Slow moving tractors and towed implements can create a haza...

Страница 7: ...s or lubricate the machine while it is in motion Make sure all moving parts have stopped Understand the procedure before doing the work Use proper tools and equipment Protective Equipment Wear protect...

Страница 8: ...lements A second chain should be used between each implement Attach the chain to the tractor drawbar support or specified anchor location Allow only enough slack in the chain to permit turning The dis...

Страница 9: ...PEEDS OVER 20 MPH DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT WHILE TRACTOR IS MOVING WHEN SERVICING IN RAISED POSITION PLACE BLOCKING UNDER ROLLERS WITH WINGS FOLDED AND WEIGHT ON CENTER ROLLER THE IM...

Страница 10: ...1 6 F 661 0321 TABLE OF CONTENTS Decal Locations Figure 1 4 Decal Locations 1 of 5 10 10 8 8 9 9 14 7 7 7 7 11 6 5 3 CENTER FRAME FRONT VIEW CENTER FRAME REAR VIEW...

Страница 11: ...F 661 0321 1 7 TABLE OF CONTENTS Figure 1 5 Decal Locations 2 of 5 1 1 4 2 12 10 DRAWBAR TOP VIEW DRAWBAR SIDE VIEW DRAWBAR FRONT VIEW...

Страница 12: ...1 8 F 661 0321 TABLE OF CONTENTS Figure 1 6 Decal Locations 3 of 5 13 6 10 6 10 13 6 11 9 8 RH WING BACK VIEW RH WING END VIEW RH WING FRONT VIEW 50 52 ONLY 50 52 ONLY...

Страница 13: ...F 661 0321 1 9 TABLE OF CONTENTS Figure 1 7 Decal Locations 4 of 5 LH WING END VIEW LH WING BACK VIEW LH WING FRONT VIEW 50 52 ONLY 50 52 ONLY 13 6 10 8 9 11 6 13 10 6...

Страница 14: ...1 10 F 661 0321 TABLE OF CONTENTS Figure 1 8 Decal Locations 5 of 5 Rear WFP50 52 Front WFP50 52 10 10 7 6 7 10 10 7 7 9 8 7 7 14 8 9 8 9 8 9...

Страница 15: ...halves Tighten all hardware 5 Attach the Wing Support to the rear of the frame with 1 2 13 x 1 3 4 Bolts Flat Washers and Locknuts 6 Place the 1 3 4 x 9 Transport Lock onto the storage lug on the left...

Страница 16: ...er 1 Bolt 5 8 11 x 13 Flat Washer 5 8 Bearing Insert Bearing Half Bearing Half Locknut 5 8 11 Locknut 1 2 13 Flat Washer 1 2 Bolt 1 2 13 x 1 3 4 Tire Asm Bolt 9 16 18 x 1 1 8 Pin 1 x 6 Roll Pin 5 16 x...

Страница 17: ...dingly for each side there are two 11ga and one 14ga Shim Washers Shim Washers can be all three on the inside between the Stub Shaft shoulder and the Trunnion Bearing all three can be on the outside b...

Страница 18: ...earing Hanger Center Frame Bearing Hanger Center Frame Bearing Hanger Flat Top Washer Flat Top Washer Flat Top Washer Flat Top Washer 3 4 10 Bolt Stub Shaft Shim Washers 90 o 90 o Gap all on the outsi...

Страница 19: ...y Grease Fitting Trunnion Washer Rear Only Grease Fitting must be oriented to rear of machine FRONT Trunnion Bearing Trunnion Bearing Mount Trunnion Bearing Mount Trunnion Bearing Mount Trunnion Beari...

Страница 20: ...Hanger Bolt 5 8 11 x 2 Flanged Locknut 5 8 11 Bolt 5 8 11 x 2 Trunnion Bearing Trunnion Washer Flat Top Washer Bearing Mount 11Ga Washer Shim 3 8 Thick Washer Lock Washer 1 Bolt 1 8 x 2 1 4 Bolt 3 4...

Страница 21: ...Place a 1 Flat Washer on each side of the Pins Secure with 5 16 x 2 Roll Pins and Klik Pins 2 Attach turnbuckle to Center Frame Lug with 1 x 6 Pin and to the Drawbar with 1 x 5 1 2 Pin Place a 1 Flat...

Страница 22: ...e into the Drawbar sleeve and inserting the Jack 3 4 Pin with Chain 2 Attach the Hose Support to the Drawbar with 5 8 11 x 2 1 4 Bolt 5 8 x 2 x 3 8 Washer and Flange Locknut 3 Install the Manual Stora...

Страница 23: ...P38 46 or 5 1 2 x 42 Hydraulic Cylinder WFP50 52 between each pair of Center Frame Lugs Insert bushings into frame Lugs Secure with 1 1 4 7 x 5 1 4 Bolts and Locknuts 4 Block Cylinder Rod ends up from...

Страница 24: ...the lock nut using 50 60 foot pounds torque See Hydraulic Fitting Torque Specifications on page 4 2 Plumb the Hydraulic Circuit CAUTION Refer to Figure 2 10 and 2 13 1 Install a Female Swivel x Male...

Страница 25: ...F 661 0321 2 11 TABLE OF CONTENTS Figure 2 10 Telescoping Drawbar Magnet Hose Holder Drawbar Drawbar A Frame Hose Support Magnet Magnet Hose Clamp Handle Bolt 5 16 18 x 2 Flat Washer 5 16...

Страница 26: ...circuit loosen Jam Nut turn valve CW fully until valve bottoms To open fold shut off circuit turn valve CCW fully tighten Jam Nut Figure 2 11 Hydraulic Manifold Installation Fold Shut off Cartridge T...

Страница 27: ...rs and Manifold 5 Install Male Couplers on the ends of the Male O Ring Hose ends and insert them into the Female Coupler on the Drawbar 6 Secure Hoses with Tie Wraps Figure 2 12 Hydraulic Hose Install...

Страница 28: ...w 8MJ x 8MOR Elbow Long 8MJ x 8MOR Elbow 8MJ x 8MOR Hose Asm 3 8 x 72 Hose Asm 3 8 x 32 Elbow 8MJ x 8MOR Adapter 8MJ x 8MOR Hose Asm 3 8 x 22 Hose Asm 3 8 x 64 Hose Asm 3 8 x 32 Female Couplers 8 O Ri...

Страница 29: ...d retract Fold and Lift Cylinders Recheck tractor oil reservoir Extend and retract the Cylinders completely 5 6 times to purge air from the Hydraulic Circuit Do not loosen hoses fittings Recheck tract...

Страница 30: ...gn next slot Install 1 4 x 2 1 2 Cotter Pin 4 Install a 1 8 NPT Zerk Fitting into each Wing Guide Roller Pin 5 Attach the Wing Fold Links to the Wing Frame by placing the Links between the two Wing Fr...

Страница 31: ...g Link Roller Pin 1 1 4 x 9 Bushing 1 1 4 x 14ga Bushing 1 1 4 x 14ga Wing Link Roller Roll Pin 5 16 x 2 Yoke Threaded Pin 1 3 4 Locknut 1 2 13 Bolt 1 2 13 x 2 1 4 Thick Washer 1 1 4 Slotted Nut 1 1 4...

Страница 32: ...h the Wing Rest Bumper Pads onto the top of the RH and LH Wing Rest with 3 8 16 x 1 1 2 Flat Head Screws and Locknuts Figure 2 16 Wing Rest Installation Wing Rest LH Wing Rest RH Screw 3 8 16 x 1 1 2...

Страница 33: ...m above the Frame 2 Place Bearing Hanger Clamp on the top of the Wing Frame Tube and assemble the bolt on Bearing Hanger on the end of the Wing Frame with 5 8 11 x 7 Bolts and Flange Locknuts Do not t...

Страница 34: ...n Bearing Mount Roller Assembly Trunnion Bearing Grease Fitting must be oriented to rear of machine Trunnion Washer Rear Only Bearing Hanger Clamp Bearing Hanger Lock Washer 3 4 Bolt 3 4 10 x 2 1 4 FR...

Страница 35: ...machine Trunnion Bearing Mount Trunnion Bearing Mount Trunnion Bearing Mount Trunnion Bearing Mount Bearing Hanger Clamp Bearing Hanger Bolt 3 4 10 x 2 1 4 Bolt 5 8 11 x 7 Locknut 5 8 11 Lock Washer...

Страница 36: ...ord sticks out the slot opening at the top of the bracket Plug Amber Lamp into harness and secure lamp using 1 4 20 x 1 1 2 Bolts and Locknuts 8 Adjust the Warning Lamp Bracket so the Lamp can be easi...

Страница 37: ...t 1 4 20 LH Warning Lamp Bracket Light Module 7 Pin Harness Bolt 1 4 20 x 1 1 2 Locknut 1 4 20 7 Pin Harness Lamp Harness Locknut 5 8 11 RH Warning Lamp Bracket Warning Lamp Bracket 38 46 Shown 50 52...

Страница 38: ...NTS WFP 38 46 Warning Lamp Bracket Dimensions Figure 2 21 WFP38 46 Warning Lamp Bracket Dimensions 18 1 2 18 1 2 LH Warning Lamp Bracket Warning Lamp Bracket Warning Lamp Bracket RH Warning Lamp Brack...

Страница 39: ...rning Lamp Bracket Dimensions 18 1 2 18 1 2 16 Max 16 Max RH Warning Lamp Bracket LH Warning Lamp Bracket Warning Lamp Bracket Warning Lamp Bracket Amber 5H HFWLYH Decal Amber 5H HFWLYH Decal Front 16...

Страница 40: ...Bolts Flat Washers and Locknuts See Figures 2 21 or 2 22 2 Attach the SMV sign to the mount with two 5 16 18 X 1 Bolts Flat Washers and Locknuts See Figure 2 23 Figure 2 23 SMV Installation Locknut 5...

Страница 41: ...F 661 0321 2 27 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 42: ...e Figure 2 24 2 Attach the Scraper Tube Brackets to the Center Frame Scraper Mounts and Scraper Mount Brackets with 1 2 13 x 1 3 4 Bolts Flat Washers and Flange Locknuts 3 Center Scraper Tube on the R...

Страница 43: ...r Tube Bracket U Bolt 1 2 x 5 1 4 x 6 1 16 Bolts 1 2 13 x 8 Scraper Mount Bracket 4 Hole Plate Center Frame Scraper Mount Bolt 1 2 13 x 1 3 4 Flat Washer 1 2 Flange Locknut 1 2 13 Flange Locknut 1 2 1...

Страница 44: ...Bolt Scraper and Flange Locknuts 3 Adjust the Scrapers so that they are centered between the Notched Wheels along with a 1 4 gap between the Scraper and Notched Wheels Tighten all the Wing Scraper Mou...

Страница 45: ...on each Scraper Bar where the Scraper Bar will attach to the Scraper Brackets See Figure 2 26 Place Scraper Bar against the Scraper Brackets Tab Secure by sliding the loosened 1 2 13 U Bolts over each...

Страница 46: ...ures 2 27 and 2 28 Place Wing Scraper Bar against the Scraper Brackets Tab Secure by sliding the loosened 1 2 13 U Bolts over each Scraper Bracket Tab and tightening the Flange Locknuts 4 Tighten all...

Страница 47: ...Flange Locknut 5 8 11 U Bolt 1 2 13 Tube 100 Long Bolt 1 2 13 x 1 1 2 U Bolt 1 2 13 U Bolt 5 8 11 Flange Locknut 1 2 13 U Bolt 1 2 13 Flange Locknut 1 2 13 Bolt 1 2 13 x 2 U Bolt 5 8 11 Flanged Lockn...

Страница 48: ...aring Bolts and Lock Washers from bearing hanger Place the Acre Meter Bracket onto the bearing hanger and re install existing Trunnion Bearing Bolts and Lock Washers Fully tighten 4 Adjust the Acre Me...

Страница 49: ...cket Magnet Wheel Assembly Machine Screw 8 32 x 1 1 4 Existing Washer 3 8 Thick Trunnion Bearing Washer 3 8 Thick Existing Lock Washer 1 Bolt 1 8 x 3 Acre Meter Harness Acre Meter Assembly U Bolt 5 8...

Страница 50: ...Spacer on each side of the Wing Float Stops 3 Place a Wing Float Stop Plate against each Float Lock Spacer Insert 3 8 16 x 3 1 2 Bolts from the inside outward Secure with 3 8 16 Flange Locknuts Figur...

Страница 51: ...n transporting the unit Failure to do so can result in serious injury or death and cause damage to the equipment When transporting the unit place cylinder lockouts in the transport lock position after...

Страница 52: ...on the Sleeve on top of the Drawbar A Frame before setting the machine in motion 3 Clean all hydraulic couplings and attach to the tractor 4 Fully extend the hydraulic lift cylinders and retract the w...

Страница 53: ...and 1 4 x 1 1 4 Lynch Pin See Figure 3 1 Clevis position Insert the spade end of the hitch into the Hitch Lock opening Secure the Hitch Lock with 1 x 9 1 4 Pin and 1 4 x 1 1 4 Lynch Pin See Figure 3...

Страница 54: ...ned to be operated with the Drawbar Extension retracted or extended See Figure 3 3 The Drawbar must be extended when used as a companion equipment Figure 3 3 Telescoping Drawbar Pin Retracted Position...

Страница 55: ...hydraulic hoses 2 Check to make sure the tractor hydraulic reservoir is full of the manufacturer s recommended oil 3 On level ground unfold the wings completely and lower machine to the ground Make s...

Страница 56: ...age 3 Wings should always unfold first then machine lowers If not reduce hydraulic fluid flow 4 With machine unfolded and lowered on a level surface adjust the Turnbuckle so the that each Wing Roller...

Страница 57: ...1 2 x 4 1 2 Clevis Pin and Hair Pin Cotter See Figure 3 7 Road to Field 1 Raise the machine fully Wings should be folded 2 Remove Lift Cylinder 20 Transport Lock Hair Pin Cotter and 1 2 x 4 1 2 Clevi...

Страница 58: ...t 4 Raise the Transport Axle to where the Center Roller Axle and the Transport Axle Tires are both touching the Trailer Deck See Figure 3 9 5 Disconnect Drawbar from tractor 6 Retract Telescoping Draw...

Страница 59: ...F 661 0321 3 9 TABLE OF CONTENTS Figure 3 9 Transporting on Trailer Center Roller Axle Transport Axle Tire Wings Completely Folded...

Страница 60: ...3 10 F 661 0321 TABLE OF CONTENTS Table provided for general use NOTES...

Страница 61: ...or the Scrapers wear 1 Unfold and Lower Pulverizer on a level surface 2 Push Notched Wheels against welded Roller Axle End Stops and add Clamp End Spacers if needed See Figures 4 9 and 4 10 3 Adjust S...

Страница 62: ...ain blink The number displayed is the pulses per 400 feet Press the FUNC button to accept the setting The PULSES LED will stop blinking and remain on If a password is set you will not be able to adjus...

Страница 63: ...SLP12 SL12 314 12 0 SLP204 2041 SLPB204 2041 128 4 0 SLP206 2061 SLPB206 2061 128 6 0 SLP304 3041 SLPB304 3041 64 4 0 SLP306 3061 SLPB306 3061 64 6 0 LSP5 128 5 0 LSP6 128 6 0 LSS6 128 6 0 SLP208 2081...

Страница 64: ...th two flat washers between the clamp plates to assure a tight connection Always use a 1 diameter Grade 8 bolt for this connection Attach the safety chain to the tractor drawbar Provide only enough sl...

Страница 65: ...100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275...

Страница 66: ...IC O ring ORS O ring boss 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 58 62 12 80 90 134 146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237...

Страница 67: ...FLOW DVDR M16351 1 1 183662 MANIFOLD SEQUENCE W FD 2 175158 VALVE 8 NEEDLE 19 21 3 175159 VALVE 10RELIEFP 0 W REV CHECK 24 26 4 175160 FLOW CONTROL 24 26 5 175161 VALVE C BAL T 11A 3 1 1200PSI 35 6 1...

Страница 68: ...ce them using the following procedure 1 Place the Frame on blocks or stands sufficient to lift the Tire clear of the ground 2 Remove the Tire 3 Remove the Hub Cap Cotter Pin Slotted Nut and Washer 4 R...

Страница 69: ...ours lubricate Wheel Hubs and Turnbuckle Repack Wheel Hub bearings annually before each season usage When the machine is not used for some time exposed portions of the hydraulic cylinder rods must be...

Страница 70: ...4 6 F 661 0321 TABLE OF CONTENTS Figure 4 4 Lubrication 2 of 2 20 Hrs 20 Hrs 20 Hrs 50 Hrs Repack Annually WFP38 52 OpGrease2016...

Страница 71: ...ing or cracking Replace all worn or defective parts immediately 4 Transport lock is provided to hold the implement in a raised position See Figure 3 6 Do not attempt to perform any service work under...

Страница 72: ...ld 3 Install Transport Lock onto Cylinder Rod See Figure 3 6 Transport Position to Field Position 1 Remove Transport Lock from Cylinder Rod and place in storage See Figure 3 6 2 Wings unfold 3 Machine...

Страница 73: ...earing Hanger Center Frame Bearing Hanger Center Frame Bearing Hanger Flat Top Washer Flat Top Washer Flat Top Washer Flat Top Washer 3 4 10 Bolt Stub Shaft Shim Washers 90 o 90 o Gap all on the outsi...

Страница 74: ...e Clamp and the Wheel Stop install the appropriate clamp spacers See Figure 4 9 and 4 10 Clamp Tightening Tighten the Clamp bolts evenly to achieve equal spacing between clamp section Torque to 75 Ft...

Страница 75: ...for either kit 1 Place the two Axle Spacers between the Axle Clamp and the Wheel Stop 2 Insert two 3 8 16 x 1 3 4 Bolts through the Axle Spacers and secure with 3 8 16 Locknuts Refer to the Torque Tab...

Страница 76: ...he Wheel Stop 2 Insert two 3 8 16 x 1 Bolts through the Axle Spacers and secure with 3 8 16 Locknuts Refer to the Torque Table for proper bolt torque values Note the different torque requirement for B...

Страница 77: ...hink the connector is all the way in but really isn t 3 Make sure the tractor receptacle cover latches over the keyway on the 7 pin connector to hold the connector in place If an operator plugs in the...

Страница 78: ...magnet in front of the Pick up Switch face with it re connected to the display and see if the display increments up If not put an ohm meter or continuity tester on the contacts of the Pick up Switch h...

Страница 79: ...X X Grease Wing Hinge Pins X Grease Wing Cylinder Base X Grease Spherical Bearing X Grease Trunnion Bearings X Grease Turnbuckle X Grease Wheel Hubs X X Repack Wheel Hub Bearings X Adjust Scraper if e...

Страница 80: ...indicates leakage Repair or replace hydraulic cylinder Center lowers before wings unfold Too much hydraulic fluid flow is too great pressure increases and rockshaft hydraulic cylinder becomes activat...

Страница 81: ...11 7 m 40 ft 4 in 12 3 m 42 ft 4 in 12 9 m 44 ft 4 in 13 5 m 46 ft 4 in 14 1 m 49 ft 10 in 15 2 m 51 ft 10 in 15 8 m Transport Width 17 ft 5 in 5 3 m 17 ft 5 in 5 3 m 17 ft 5 in 5 3 m 17 ft 5 in 5 3 m...

Страница 82: ...tandard Standard Standard Standard Standard Standard Safety Chain Kit Standard Standard Standard Standard Standard Standard Standard Powder Coat Paint Red Standard Standard Standard Standard Standard...

Страница 83: ...and Comments 03 15 2013 F 661R1 Initial Release 02 14 2014 F 661R2 Added 50FT 52FT Models 08 01 2016 F 661R3 Changed to Spherical Wing Bearings 10 01 2017 F 661R4 Added V Wheel Option for 50FT 52FT Mo...

Страница 84: ...661 LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2021 Landoll Company LLC All rights reserved including the right to reproduce this...

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