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PREVENTIVE MAINTENANCE AND TROUBLESHOOTING

Immediately you notice that the oven is not performing as it should, descale the boiler
hopefully you won’t be too late. Use a specific product intend for descaling; do not use
powdered sulphonic acid material, liquid phosphoric acid. The following chart lists steam
generator capacities. Please observe the Manufacturer’s instructions regarding the quantity
of descaling product to be used, refer to the chimical manual for service and maintenance.

Descaling should be performed by personnel experienced or trained in the handling of
caustic materials, or specifically trained and experienced in descaling the Oven/Steamer
steam generator. Only authorized service representative can perform and/or train operating
personnel to perform proper, safe descaling of this equipment.
Refer to Authorized Service and Repair below to schedule or training.

Follow hazard and leak cleanup procedures on acid container label. If the label is not
readable, refer to the following hazard and emergency instructions as a minimum safety
precaution.

THESE INSTRUCTIONS ARE FOR USE WITH PHOSPHORIC ACID ONLY
Health Hazard Data, effects of Overexposure -

Product is extremely irritating to eyes and

may result in eye burns.
Product is severely irritating to skin and can result in skin burns; repeated or prolonged
contact with more dilute solutions may result in dermatitis.
Aerosol mist or vapors are irritating to respiratory tract, eyes and throat.
Prolonged exposure to high concentration may result in pulmonary edema. If ingested, it
may result in abdominal hemorrhage with severe abdominal pain, nausea, vomiting and loss
of consciousness; necrosis of stomach and gastrointestinal tract may also occur.

Emergences and First Aid Procedures -

In case of contact with eyes, immediately flush

eyes with plenty of water for at least 15 minutes. Seek medical aid.
In case of contact with skin, immediately wash with soap and plenty of water for at least 15
minutes while removing contaminated clothing. Seek medical aid.
If inhaled, move to fresh air. If not breathing, give artificial respiration. If breathing is
difficult, give oxygen. Seek medical aid. If swallowed, do not induce vomiting.
Give large quantity of water. Seek medical aid. Never give anything by mouth to an
unconscious person.

PREVENTIVE MAINTENANCE AND TROUBLESHOOTING / 4

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Содержание Naboo Compact CBEN061

Страница 1: ...Via Schiaparelli 15 Z I S Giacomo di Veglia 31029 Vittorio Veneto TV Italy Phone 39 04389110 FAX 39 0438912300 e mail lainox lainox it www lainox it Gas Fired or Electric Combi Oven Steamer 90028771rev00 Compact by Naboo Compact by Sapiens ...

Страница 2: ... 2 90028771rev00 ...

Страница 3: ...f damage Install the Oven Steamer according to the policies and procedures outlined in this manual WARNING NEVER EXCEED 14 355 6 mm WATER COLUMN 1 2 psi GAS PRESSURE If the gas supply pressure exceeds 14 355 6 mm water column a pressure regulating valve must be installed in the gas supply plumbing to reduce the gas pressure to less than 14 355 6 mm water column WARNING Using water not within the l...

Страница 4: ...urned on WARNING INJURY AND EQUIPMENT DAMAGE could result from improper lifting Refer to the appropriate dimension and check the weight of the unit being installed Use enough workers with experience of lifting heavy equipment to place the Oven Steamer on the supporting surface WARNING DEATH INJURY AND EQUIPMENT DAMAGE could result from improper installation of the drain outlet lines Improper insta...

Страница 5: ...of this equipment if the controller valve or igniter probe are adjusted by anyone other than a authorized service representative WARNING Equipment damage and faulty operation will result if the gas water or electrical supplies fall below requirements This may be caused by other equipment on the same supply lines During all tests adjustments and inspection of the Oven Steamer turn on all equipment ...

Страница 6: ...ly WARNING Before using your new appliance clean out the oven carefully Do not use acids or corrosive cleaners wire wool or brushes to clean either the oven cavity or the appliance cabinet use warm water with a suitable detergent WARNING Inside of oven steamer stays hot for a long time Be careful when cleaning inside oven steamer compartment WARNING Oven cleaners are caustic and if wrongly used ca...

Страница 7: ...h cold water for a minimum of 15 minutes Get immediate medical attention If chemical is swallowed or ingested follow instructions on the chemical container Get immediate medical attention WARNING DEATH INJURY OR ELECTRIC SHOCK can occur by touching electrical components and wires inside the access panel when the main power switch is in the ON position NEVER REMOVE THE SERVICE ACCESS PANEL Allow on...

Страница 8: ...ainst transmission of strain to the connector as specified in the appliance manufacturer s instruction The casters with brake must be on the front of the appliance WARNING DEATH INJURY OR ELECTRIC SHOCK can occur by touching electrical components and wires inside the access panel when the main power switch is in the ON position NEVER REMOVE THE SERVICE ACCESS PANEL Allow only Authorized Service Re...

Страница 9: ...atment system are explained after the table The Warranty Protection Table lists installation operation and maintenance factors that have in the past adversely affected warranty coverage The owner user of a Combi Unit should pay particular attention to these factors to protect his warranty coverage This table is not a comprehensive list of the owner user s responsibilities The Steamer are intended ...

Страница 10: ...upply System 36 Selecting The Operating Location 36 INSTALLATION INSTRUCTIONS 38 Position and Level the Oven Steamer 38 Leg Mounting and Leveling 39 Assembly 39 Positioning and Leveling 40 Appliance equipped with casters 41 Install and Connect the Free Air Vented Drain Lines 42 Exhaust Port Ventilation 45 Install Electric Power Line 46 Connect Electrical Line 47 Install and Connect Water Supply Li...

Страница 11: ...MAINTENANCE 59 Blowdown Steam Generator 59 Cleaning 59 Inspect the Cooking Compartment Vent 59 WEEKLY MAINTENANCE 59 Clean Drain 59 Descale Steam Generator 60 Health Hazard Data effects of Overexposure 60 Emergences and First aid Procedures 60 Troubleshooting notes 63 TABLE OF CONTENTS 11 90028771rev00 ...

Страница 12: ...and options available on the Oven Steamer models listed above Other than selection of options there are presently no significant design parts or operating differences among oven steamers with the same model number Figures 1 2 illustrate the models and identify the major components PRODUCT TAGS Before shipping each single unit is furnished with different tags which give you information on appliance...

Страница 13: ...21 2 max recommended load 53 lbs of food MODELS rating power kW 8 25 6 trays 12 x14 x21 2 max recommended load 36 lbs of food 6 trays 12 x20 x21 2 max recommended load 53 lbs of food 10 trays 12 x20 x21 2 max recommended load 88 lbs of food rating power kW 5 25 rating power kW 7 75 rating power kW 15 5 CVGN 061 CVGS 061 COEN026 COES026 COEN061 COES061 COEN101 COES101 CVEN061 CBEN061 CVEN061 CBEN06...

Страница 14: ... CVGN061 CVGS061 BTU 29 000 kW 8 4 200 500 kPa 35 60 Psi 8 Model Power Rating kW Voltage V Max load Amps Consumption softened water max Liter hr CVEN061 CVES061 CBEN061 CBES061 8 25 AC 208V 3 AC 208V 3 AC 480V 40 30 13 8 8 8 COEN026 COES026 5 25 AC 208V 3 AC 208V 3 AC 480V 25 16 7 8 8 8 COEN061 COES061 7 75 AC 208V 3 AC 208V 3 AC 480V 37 23 10 8 8 8 COEN101 COES101 15 5 3 AC 208V 3 AC 480V 46 20 8...

Страница 15: ...on with professional experience and a thorough understanding of the local and national utility construction and sanitation codes the most prominent of which are listed in the Installation Policies section below Before starting installation the owner and the installer should read through this chapter and thoroughly understand and agree upon The installation policies of The Manufacturer as stated in...

Страница 16: ...ill not assume any liability for damage or injury resulting from improper installation of equipment including but not limited to temporary or mobile installations INSTALLATION OVERVIEW Installation of the Oven Steamer is presented in two parts preparation and installation The Installation Check List Table 2 1 lists the major tasks to be performed in a recommended sequence Each item references the ...

Страница 17: ...ater treatment system 36 Select operating location 36 INSTALLATION Position and level steamer 38 Assemble packaged components 38 Install and connect drain line 43 Connect exhaust flue diverter 44 Install and connect electrical line 47 Install and connect water supply lines 49 Test water supply lines 50 Install and connect gas supply lines 50 Test gas supply lines 51 Perform start up checks 55 17 9...

Страница 18: ...TION ELECTRICAL SUPPLY CONNECTION GAS SUPPLY CONNECTION Steam Generator and Humidifier Supply CONNECTION Steam Condenser and Steam Generator rinsing Supply CONNECTION Free Air Vented Drain 12 MAIN MANUAL GAS SHUT OFF VALVE MAIN POWER SWITCH AND FUSE BOX CONNECTIONS EXHAUST FROM OVEN AND STEAM GENERATOR DRAIN EXHAUST VENT DO NOT BLOCK WATER SUPPLY SHUT OFF VALVE 7 WATER SUPPLY SHUT OFF VALVE 7 FLOO...

Страница 19: ... untreated main water supply and the steam condenser supply line The drain line use a heat resistant plastic pipe not flexible installed without loops or kinks and no longer than 2 meters with a slope of no less than 4 degrees or realize a drain line with a gravity flow away from the Oven Drain line must not be connected to the drain lines of any other equipment In compliance with current standard...

Страница 20: ... 20 90028771rev00 INSTALLATION DIAGRAMS ...

Страница 21: ...ication shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La societé...

Страница 22: ...i sul presente documento sono da ritenersi non vincolanti L azienda si riserva di apportare modifiche tecniche in qualsiasi momento The specification shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu...

Страница 23: ...ing The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La societé se réserve le droit d apporter des modification techniques ...

Страница 24: ... azienda si riserva di apportare modifiche tecniche in qualsiasi momento The specification shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données t...

Страница 25: ...company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La societé se réserve le droit d apporter des modification techniques à tout m...

Страница 26: ...n binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La societé se réserve le droit d apporter des modification techn...

Страница 27: ...i apportare modifiche tecniche in qualsiasi momento The specification shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce docu...

Страница 28: ...ortare modifiche tecniche in qualsiasi momento The specification shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ...

Страница 29: ...cification shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La soci...

Страница 30: ...ortare modifiche tecniche in qualsiasi momento The specification shown in this document are to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ...

Страница 31: ...nsidered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La societé se réserve le droit d apporter des modific...

Страница 32: ... to be considered non binding The company reserves the right to make technical change at any moment Die auf dieser Unterlage angegebenen technishen Daten sind als unverbinlich anzusehen Die Firma behält sich das Recht vor zu jeder zeit technische Änderungen vorzunehmen Les données techniques sur ce document ne doivent pas être considérées contraigrantes La societé se réserve le droit d apporter de...

Страница 33: ...pping carton appears damaged refer to the Shipping Damage Instructions below If the or any of the components have suffered shipping damage or loss refer to the Shipping Damage Instructions below Shipping Damage Instructions If shipping damage or loss is discovered or suspected observe the following guidelines in preparing a shipping damage claim Write down a description of the damage or the reason...

Страница 34: ...ipment poor water quality degrades Oven Steamer performance If feed water is low in Total Dissolved Solids TDS and free of particulate matter the steam generator heating element and valves of the Oven Steamer will give years of trouble free service with a minimum of maintenance In some areas even potable tap water contains a variety of impurities that can cause costly problems in steam generating ...

Страница 35: ...tives are damaging to the steam generator Salts used to soften water cause rapid scale buildup and increased corrosion The hardness of the water has to be from 1 4 degrees Clark 1 to 6 fH 0 5 and 2 8 dH Some water treatment plants kill bacteria in the water by adding chlorine When heated in the steam generator chlorinated water rapidly dissolves generator walls and heater elements In extreme cases...

Страница 36: ...N For safe and efficient operation observe the following criteria when selecting an operating location for the Oven Steamer WARNING The flooring directly under this unit must be made of non combustible material Do not install these units in areas where combustibles are stored or may accumulate The surrounding area must be clear of combustibles including the space under the unit A proper air supply...

Страница 37: ... to four exhaust ports on the top see on the dimensions drawing A chimney flue plenum or exhaust hood should be close enough to extend an exhaust duct to these ports The location selected must be capable of supporting the operational weight of the unit including the weight of water and food The Oven Steamer operating weights are listed on the dimension drawings The floor surface under the unit mus...

Страница 38: ...roper mounting are not covered by the equipment warranty The MUST BE LEVEL BOTH FRONT TO BACK AND SIDE TO SIDE in all mounting arrangements Equipment damage may result from shifting the Oven Steamer more than 3 out of level while power is turned on Adjustable Leveling Legs only if present The supporting legs of the Oven Steamer are 12 inch 304 8 mm long when the adjustable feet are fully retracted...

Страница 39: ...erience of lifting heavy equipment to place the on the supporting surface Roll the cart out of the cooking compartment and move the into position and level it Extend the adjusting foot of the leg in the highest corner marked in step 3 until that corner of the unit is four inches above the supporting surface Using a level adjust the other three legs until the is level both front to back and side to...

Страница 40: ...e appliance needs to be levelled small differences in level of the supporting surface can be eliminated with the adjustable feet by screwing or unscrewing them A significantly uneven or sloping stance can affect the operation of the oven adversely 40 90028771rev00 ...

Страница 41: ...llation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movemen...

Страница 42: ... and the dimension drawings Figure 2 2 The drain outlet discharges exhaust steam and hot condensate from the oven steamer The drain exhaust vents and and a 1 inch 25 mm minimum clearance between the drain opening and floor provide the with free air venting Furnishing and installing the drain lines and fittings is the responsibility of the owner and or installer Figure 2 4 illustrates a drain layou...

Страница 43: ...it a drain cup to ensure a minimum air drop of 1 25 mm between the appliance s plastic drain elbow and drain line A direct connection is not permissible WARNING The drain line must be outside the perimeter of the oven It is prohibited to reduce the drain diameter DRAIN EXHAUST VENT DO NOT BLOCK SAFETY EXHAUST VENT DO NOT BLOCK INLET FOR DESCALING SOLUTION STEAM GENERATOR 43 90028771rev00 Max 200 c...

Страница 44: ... the Food and Drug Administration FDA The total length of pipe and number of bend fittings required to reach the open drain determines the pipe size used to extend the drain line to an open drain If the drain outlet extension requires twelve feet or less of pipe and no more than two elbows are required use 2 50 mm pipe and fittings The drain line must have a gravity flow from the drain outlet to t...

Страница 45: ...opriate dimension drawings These ports must be vented to an exhaust flue by the Flue Diverter A ductwork connection must comply with all local and national codes for venting gas fired appliances After sizing and positioning the collars secure them tightly to the exhaust ports Fit the flue diverter using 4 fixing screws for this purpose The oven can also be installed without the flue diverter under...

Страница 46: ...C22 1 Refer to the electrical schematic diagram that was shipped with the unit and also sticked up on to the right side access panel inside Install the proper size disconnect switch circuit breaker or fuses and wire and conduit to conform to all local codes and the national codes cited above see Technical Data pag 13 Install a separate disconnect switch and fuses or breakers sized to meet the line...

Страница 47: ...ss panel inside Remove the right side access panel by removing the screws that hold it in place Save the screws Refer to the electrical schematic diagram that was shipped with the unit Mechanically secure the flexible conduit to the electrical access hole The terminal block and ground connection are near the center of the side opening Connect the wires to the terminal block and ground connector ac...

Страница 48: ...re greater than 60 psi will cause damage to the solenoid valves Local water pressure can be 100 psi or more If possible check supply pressure at non peak demand time A local water company can assist in this check If static pressure exceeds 60 psi water a pressure regulator must be installed in the supply lines For best results set the regulator for 50 psi dynamic pressure Refer to the recommended ...

Страница 49: ...system connects to the steam generator fill and humidifier connection The cold water supply to the condenser and steam generator rinsing connection can be untreated d Use 3 4 lines for the steam generator humidifier and condenser and steam generator rinsing lines respectively If larger lines are used a pressure regulator must be installed in the supply line to maintain the pressure specified in st...

Страница 50: ... 2 6 Note that the tee is installed after the check valve and strainer to reduce the number of fittings and amount of piping required Before connecting the water supply lines to the Oven Steamer flush the lines Then connect the water supply lines to the at the locations shown in the appropriate dimension drawing Figure 2 2 TESTING WATER SUPPLY LINES Check all connections for proper tightness Remov...

Страница 51: ...o the Oven Steamer can be tested immediately after installation or during the Start Up Checks Do not supply gas to these lines until they have been tested When testing these lines observe the following Remove the right side access panel Check all internal and external connections for proper tightness Refer to Figure 2 8 and set up the Oven Steamer automatic gas valve according to the test pressure...

Страница 52: ...servicing any components of the valve or system If this testing is part of initial installation or if gas line components have been altered DO NOT TEST the automatic gas valve and burner control system until the gas supply lines have passed the pressure test procedure above If this test is part of the initial installation Start Up Checks perform checks 1 through 10 before starting this procedure T...

Страница 53: ... TO LIGHT THE BURNERS OR PILOT WITH A FLAME THERE IS NO PILOT TO LIGHT OR ADJUST The Combis have electronic ignition systems which automatically light the burners sense the flame and control gas flow This provides both precise burner control and safety ignition and shutdown features DEATH INJURY OR EQUIPMENT DAMAGE may result from an improperly adjusted gas control and ignition system Do not alter...

Страница 54: ...for these voltage requirements Fan rotation all the appliances have alternating fan motor rotation in order to obtain best cooking results so that observing the direction of fan rotation is not needed Verify that the flue diverter fat filter wire shelves and drip tray are installed and fit properly Verify that the exhaust duct is properly installed between the exhaust ports and flue or the draft h...

Страница 55: ...one minute the unit is operating properly Proceed to step 16 If the burners do not light within one minute there may be air in the gas supply lines Verify operation of the no water safety circuit Refer to Operation and start the oven steamer with the main steam switch Let the unit fill with water and begin steaming for a few minutes Shut off the water supply at the unit The unit automatically shut...

Страница 56: ...vaporizing and cleaning this coating from the unit before cooking any food Be sure the unit has passed all the tests inspections and procedures of the Start Up Check List before performing this procedure Inspect the cooking compartment and remove any shipping or construction debris Close the compartment door Spray the inside of the oven steamer with a grease removing product Do not scrub the compa...

Страница 57: ... GAS REFER TO WHAT TO DO IF YOU SMELL GAS IF YOU DO NOT SMELL GAS GO TO THE NEXT STEPS TURN ON ALL ELECTRICAL POWER TO OVEN NOW OVEN IS READY FOR DIFFERENT COOKING CYCLES ACTIVATE START SWITCH IF THE BURNERS DID NOT LIGHT WAIT 5 MINUTES CUT THE ELECTRIC POWER OFF TURN POWER TO ON POSITION IF THE BURNERS DO NOT LIGHT AFTER THE SECOND ATTEMPT CALL YOUR LOCAL SERVICE REPRESENTIVE OR DEALER SHUTDOWN I...

Страница 58: ...enance records Make a file solely for maintenance records Keep a written record of daily weekly and yearly maintenance These records will protect warranty coverage help personnel to know when to perform various maintenance procedures and assist service personnel Each record should include at least The date of the service or maintenance A description of the service maintenance or repair performed I...

Страница 59: ...clean the compartment vent drain and drain screen before each use Never operate the oven steamer without the screen in place Pouring USDA approved drain cleaner through the compartment drains once a week will help to ensure an open drain A manual hand crank drain auger or snake may be safely used to clear obstructions in the compartment drains Do not use a power auger as damage to the drain system...

Страница 60: ...INSTRUCTIONS ARE FOR USE WITH PHOSPHORIC ACID ONLY Health Hazard Data effects of Overexposure Product is extremely irritating to eyes and may result in eye burns Product is severely irritating to skin and can result in skin burns repeated or prolonged contact with more dilute solutions may result in dermatitis Aerosol mist or vapors are irritating to respiratory tract eyes and throat Prolonged exp...

Страница 61: ... handled properly Follow these basic safety rules for handling and using the acid Wear protective clothing when mixing or applying chemical cleaners Wear rubber gloves mask and approved cup type goggles Avoid breathing fumes If liquid comes in contact with skin flush immediately with large quantities of cold water Remove contaminated clothing If chemical contacts eyes flush with cold water for a m...

Страница 62: ...s overloaded Call an authorized service representative If the problem is inside the oven steamer call an authorized service representative The manufacturer will not pay for warranty repairs by unauthorized repair centers Repairs to external wiring should be done by a Licensed Electrician Proper installation of the Oven Steamer is the responsibility of the owner or installer Repairs to external plu...

Страница 63: ...nearest distributor for the name of an Authorized Service Agency in your area or for replacement parts and information regarding the proper maintenance and repair of the equipment In order to maintain the various agency safety certifications only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will make the warranty null and void 63 900287...

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Страница 68: ...ALI S p A Via Schiaparelli 15 Z I S Giacomo di Veglia 31029 Vittorio Veneto TV Italy Tel 39 0438 9110 Fax 39 0438 912300 LA90028771 LA90028771 MANUALE INST COMPACT By NABOO SAPIENS USA CAN EN ...

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