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Double Drum Sander 37 x 2

20

Machine Set-Up

SETTING UP YOUR SUPERMAX:

This section covers the pre-operational checks you should make after unpacking and final assembly. Unnecessary
problems can be avoided if these essential checks are performed before operating the sander. Likewise, performing
the recommended monthly maintenance procedures listed at the end of this section will help assure trouble-free
service.

MAKING ELECTRICAL CONNECTIONS:
The Neutral Wire (White Wire) in the power cord to the sander is not used and does not need to be
connected on 4-four wire 220V, Single Phase (Angle Connector).

(2) Phases are present:
Single Phase:

The drums of all

SUPERMAX

single phase sanders are powered by a

5 HP, 208- 230-volt

,

1-

Single Phase Motor.

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Содержание 37 x 2

Страница 1: ...l Laguna Tools 744 Refuge Way Grande Prairie TX Service 1 800 234 1976 Email customerservice laguantools com Updated February 2022 Double Drum Sander 37 x 2 Height 49 Width 51 Depth 38 Copyright Lagun...

Страница 2: ......

Страница 3: ...lina 825 Bistline Dr Ste 101 West Columbia SC 29172 U S A Phone 1 800 234 1976 Minnesota 5250 West 74th St Edina MN 55439 U S A Phone 1 949 474 1200 lagunatools com supermaxtools com lagunacleanair co...

Страница 4: ...he publisher and the author make no claim to these trademarks While every precaution has been taken in the preparation of this document the publisher and the author assume no responsibility for errors...

Страница 5: ...29 Machine Operation 32 Setting Cut Depth 33 Disengaging the Drums 36 Selecting Intellisand Feed Rates 37 Selecting Drum Abrasives 40 Supermax Infeed Outfeed Assembly 41 Mainteance 42 Tips for Maximu...

Страница 6: ...Tools 2021 Parts Lists 63 Electrical Diagrams 64 Rotating Replacing Drum Bearings 65 Replacing Conyeor Belts 71 Reassembly Procedure 74 Disassembly Procedure 75 Replacing the Sanding Drums 78 Warrant...

Страница 7: ...family of unique machines proudly offered by Laguna Tools Every Laguna machine is engineered for years of dependable service Please feel free to contact Laguna Tools if you have a question or suggest...

Страница 8: ...s one of a family of machines from Supermax Tools designed to help you achieve results comparable to industrial size sanders at a fraction of the cost The SUPERMAX is available in 25 or 37 Dual Drum M...

Страница 9: ...or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 SECURE WORK Use clamps or a vise to hold work when practical It is safe...

Страница 10: ...y questions relative to a particular application DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product If you have any que...

Страница 11: ...REAS THAT ARE WET CLUTTERED OR HAVE POOR LIGHTING OPERATING MACHINERY IN THESE AREAS GREATLY INCREASES THE RISK OF ACCIDENTS AND INJURY MENTAL ALERTNESS REQUIRED FULL MENTAL ALERTNESS IS REQUIRED FOR...

Страница 12: ...TOOL FOR ITS INTENDED PURPOSE DO NOT FORCE IT OR AN ATTACHMENT TO DO A JOB FOR WHICH IT WAS NOT DESIGNED NEVER MAKE UNAPPROVED MODIFICATIONS MODIFYING TOOL OR USING IT DIFFERENTLY THAN INTENDED MAY RE...

Страница 13: ...TH CARE FOLLOW ALL MAINTENANCE INSTRUCTIONS AND LUBRICATION SCHEDULES TO KEEP MACHINE IN GOOD WORKING CONDITION A MACHINE THAT IS IMPROPERLY MAINTAINED COULD MALFUNCTION LEADING TO SERIOUS PERSONAL IN...

Страница 14: ...able Features INTELLISAND Technology Automatically adjusts conveyor speed based on load Prevents gouging damaging or burning stock Provides consistent finish even with varying grain pattern and densit...

Страница 15: ...ed Aluminum 5 x 37 Drum Speed 1740 RPM Dust Hood Plastic Hood Hinged at Back 3 4 Vacuum ports Min CFM 1200 recommended Ball Bearings 1 4 sealed and permanently lubricated Conveyor Motor 254 in lb torq...

Страница 16: ...table support castings have been tightened at the factory to eliminate free play between the table support casting and the column tube during shipment There are two table support castings on the SUPE...

Страница 17: ...General Information 17 Castings...

Страница 18: ...Double Drum Sander 37 x 2 18 Supermax Specifications...

Страница 19: ...General Information 19 Supermax Accessory Supply Check List...

Страница 20: ...nder Likewise performing the recommended monthly maintenance procedures listed at the end of this section will help assure trouble free service MAKING ELECTRICAL CONNECTIONS The Neutral Wire White Wir...

Страница 21: ...0 gauge wire protected by a 30 amp fuse or breaker Extension Cords are not Recommended but if used should be of at least 10 Gauge Wire for lengths up to 10 Foot and of at least 8 Gauge Wire for longer...

Страница 22: ...on the drum motor reaches its optimum the Intellisand Control will automatically slow the feed rate of the conveyor When the load is decreased on the main motor the feed rate will automatically incre...

Страница 23: ...he drum cover The SUPERMAX 37 models have 4 dust exhaust ports To attach the SUPERMAX to your collection system install 4 hose from your collector See Tips for Maximum Performance page 17 of this manu...

Страница 24: ...and the primary front drum on the left outboard side of the machine See Figure 26 Raise the table up so the drum just contacts the Thickness Gauge Then holding up the front tension roller check at out...

Страница 25: ...e Figure 9 After the rear drum is adjusted it is important to a Reset the Rear Drum adjustment indicators to zero on both sides b Set the secondary drum adjustment indicators by loosening hex nut then...

Страница 26: ...elt when taut Insufficient belt tension will cause slippage of conveyor belt on the drive roller during sanding operation The conveyor belt is too loose if it can be stopped by hand pressure applied d...

Страница 27: ...both table support castings See Figure 3 and Figure 11 to allow the table support to slide on both column tubes These set screws are tightened for shipping must be loosened and readjusted to allow th...

Страница 28: ...section of this manual which begins on page 53 for further adjustment procedures Readjust the set screws just so they eliminate free play between the table support casting and the column tube To prope...

Страница 29: ...d cut a taper at one end of the roll as shown in Figure 12a Because the tapered end should use most of the left outboard slot width its end must be trimmed Figure s 12 b and 12 c Raise the clip lever...

Страница 30: ...t a taper as was done with the starting edge of the strip The taper on the remaining roll can be used as the taper for the starting edge of the next strip to be cut From this point cut a taper as was...

Страница 31: ...is designed to automatically take up any slack caused by stretching of the abrasive strip Important Position the abrasive strip in the slot with sufficient room between the inside of the slot and the...

Страница 32: ...strips and connected the machine to a Dust Collection System you are ready to begin to use the SUPERMAX The basic operating procedure for all the SUPERMAX models is as follows 1 Set Depth of Cut 2 Sta...

Страница 33: ...ms The two drums are normally both used during sanding operations but either the primary or secondary drum can be used alone Primary Drum To adjust the Primary Drum set the drum height equal to the th...

Страница 34: ...necessary for your work Note The grits and settings shown are starting suggestions only Other combinations and settings are possible depending on the customer circumstances When adjusting the Secondar...

Страница 35: ...e sanded under the front drum 3 Raise the conveyor table so the front drum contacts the wood but still can be rotated by hand 4 Sand the piece with the front drum and stop the machine 5 Insert the sto...

Страница 36: ...erform the following 1 Turn the Primary Drum as a single drum sander 2 Disengage the secondary drum by raising it to the 2 setting on the indicators on both sides 3 To use the secondary drum alone low...

Страница 37: ...any speed after adjusting for the proper depth of cut If the load on the drum motor approaches its optimum due to inconsistent stock the feed rate will automatically slow down As the load on the drum...

Страница 38: ...te Refer to the Troubleshooting Parameters of the SUPERMAX in this manual USING THE DEPTH GAUGE The Depth Gauge See Figure 16 measures the distance between the conveyor table and the sanding drum for...

Страница 39: ...Operate the Depth Stop Determine desired thickness of sanded part by either referencing the depth gauge or sanding a part and measuring the thickness of the sanded part At this sanding thickness posi...

Страница 40: ...general premium quality abrasives such as abrasives will produce a better finish with a less noticeable scratch pattern Caution Grits that are too fine can sometimes burnish the wood and leave a glos...

Страница 41: ...nveyor bed on the outboard left side place the table bracket 2 between the conveyor bed and the table mount brackets 11 Lift the inboard right side of the conveyor and place the other table support br...

Страница 42: ...Lubricate conveyor bushings and check for wear Use compressed air to blow any access sawdust on all moving parts before lubrication is applied Lubricate all moving parts after 12 hours of operation f...

Страница 43: ...act the tension rollers Also note that pieces thicker than 3 4 should be longer than the minimum normally recommended to prevent tipping of the stock See Specifications page XX Going to longer pieces...

Страница 44: ...e Below Cleaning sticks are available from your dealer or from Supermax Tools When cleaning also brush the stick crumbs from the drum while it is still rotating Important Wear eye protection tight fit...

Страница 45: ...st and debris can adversely affect performance through the loading of the abrasives slippage on the conveyor table and or the accumulation of material inside the drums which can throw off the center o...

Страница 46: ...likely occur most often during the period that you are becoming familiar with its components and their adjustments If you are experiencing a problem affecting the machine s sanding performance check t...

Страница 47: ...Mainteance 47...

Страница 48: ...t screws in the table support castings before attempting operation This is covered on page XX of this manual and on the separate unpacking sheet which was shipped with your machine If the set screws w...

Страница 49: ...tubes Realign the adjusting screw supports by loosening the 2 two set screws that hold them to the column tubes and rotate to the proper position 4 The Adjusting Screw Supports located immediately be...

Страница 50: ...space move the adjusting screw support to the proper distance above the miter gear and retighten Loosen the set screws in the table support castings Figure 19 and test for smooth operation 6 Next chec...

Страница 51: ...ar on the Right inboard side of the cross bar Adjust the conveyor bed height using the height adjustment handle to get the same measurement on both sides Then re engage the miter gear on the cross bar...

Страница 52: ...ght to gauge the thickness Raise the table just so the drum can be barely turned by hand Measure at both sides of the drum to check that the primary drum is parallel to the table To adjust the Primary...

Страница 53: ...s by loosening the hex nut See Figure 27 moving the scale so that the zero mark is directly under the needle and retightening the hex nut Zero the indicator for other side of drum in the same manner C...

Страница 54: ...Double Drum Sander 37 x 2 54...

Страница 55: ...ler spring retaining screws See Item 3 of Figure 28 or by raising the height of the tension rollers To adjust the tension rollers to eliminate snipe marks use this 2 Two Step procedure Step 1 With the...

Страница 56: ...Double Drum Sander 37 x 2 56 Drumhead Assembly Exploded View...

Страница 57: ...Drumhead Parts List 57 Drumhead Parts List...

Страница 58: ...Double Drum Sander 37 x 2 58...

Страница 59: ...Conveyor Exploded View 59 Conveyor Exploded View...

Страница 60: ...Double Drum Sander 37 x 2 60 Conveyor Parts List...

Страница 61: ...Conveyor Parts List 61...

Страница 62: ...Double Drum Sander 37 x 2 62 Exploded Diagrams...

Страница 63: ...Parts Lists 63 Parts Lists...

Страница 64: ...Double Drum Sander 37 x 2 64 Electrical Diagrams 1st Phase Electrical Diagram 3rd Phase Electrical Diagram...

Страница 65: ...oximately 1 4 turn which allows the rear drum to pivot After the machine has run for a half hour stop to check that the set screws and bearing bolts are tight The general procedure outlined below sugg...

Страница 66: ...haft of the drum is rough from the set screws use emery cloth or sandpaper to smooth down any raised edges Slide the new bearing on the shaft but do not tighten the set screws yet 3 Install the outer...

Страница 67: ...m 1 With the drums resting on the conveyor bed proceed as follows Remove the 4 four 3 8 x 1 x 1 4 bolts from the drum support casting on the right side remove the on off switch and depth gauge with th...

Страница 68: ...d back in place using the measurement from Step 3 above 6 Lower the drums by removing the 2 x 6 Reinstall the 6 Six 3 8 x 1 1 4 bolts in the drum support castings and tighten them Install the on off s...

Страница 69: ...ing good stock Also stop the sander after a couple of hours of use and check the bolts and set screws to make sure they are seated properly REPLACING ELECTRICAL COMPONENTS To replace either the Variab...

Страница 70: ...bly procedure 7 To replace the On Off Switch See Figure 45 a Remove the 2 two screws holding cover in place b Pull Switch from Box c Disconnect wire leads from switch and remove cover plate from switc...

Страница 71: ...height adjustment handle Remove the bottom cover from control box Rotate shaft to access set screws in shaft coupler Important Disconnect power to sander a Loosen one set screw b Remove the four 5 16...

Страница 72: ...the same after positioning the machine where it will be operated most often Mark the position of the legs on the floor with tape so it can be returned to the same position If squaring up the bed does...

Страница 73: ...er replacing the V Belt first place the transfer rod back through the machine Tighten the shaft collar Reinstall the miter gear on the transfer rod making sure the set screw is centered on the flat of...

Страница 74: ...the four bearing collars Spin the drums by hand to check if they spin freely 4 Align the V belt pulleys with the pulley on the motor and then tighten the set screws in the V belt pulleys Spin the drum...

Страница 75: ...the V belt off driven pulleys 2 Level the drums to each other See Pages 17 19 in this Manual Then raise the conveyor bed until the drum s rest on the conveyor bed 3 Remove the four 3 8 x 1 1 4 bolts f...

Страница 76: ...he location of the pulleys Also measure the distance from pulley edge to the drum support casting to use as a reference when reinstalling pulleys so they will be properly aligned 6 Loosen the set scre...

Страница 77: ...Disassembly Procedure 77...

Страница 78: ...d To Start please perform the Following 1 Disconnect Power to Sander 2 Remove the Sandpaper on the drums and level the sanding drums to each other 3 Loosen the pinch bolt of the motor support casting...

Страница 79: ...Warranties 79 Warranties Laguna Tools Warranty...

Страница 80: ...Double Drum Sander 37 x 2 80 Modifications RMA Policy Laguna Tools Packaging RMA Procedure...

Страница 81: ...Warranties 81...

Страница 82: ...rand Prairie Texas 75050 U S A Phone 1 800 332 4094 Huntington Beach 7291 Heil Ave Huntington Beach CA 92647 U S A Phone 1 949 474 1200 South Carolina 825 Bistline Dr Ste 101 West Columbia SC 29172 U...

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