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Operation,

Maintenance, Safety

Operating instructions for the three disc sanding machine

THREE DISC SANDING MACHINE TRIO

TRIO

CAN

USA

AUS

IRL

Содержание Trio

Страница 1: ...Operation Maintenance Safety Operating instructions for the three disc sanding machine THREE DISC SANDING MACHINE TRIO TRIO CAN GB NZ USA AUS IRL...

Страница 2: ...nents of the three disc sanding machine TRIO Handle Pressure control sensor On off switch Dust bag box Chassis Power supply cable Filter housing Switchbox Handle MultiClip dust bag mounting Motor Sand...

Страница 3: ...smantling the machine 16 5 2 Reassembly after transport 17 5 3 Storage 17 6 Maintenance work and replacement of wearing parts 18 6 1 Cleaning and care 18 6 2 Cleaning the filter 18 6 3 Dismantling and...

Страница 4: ...ed using two fasteners The air coming from the separator passes through a fine particle filter behind the perforated cover before being blown out into the environment A sensor checks the air pressure...

Страница 5: ...r danger for the operator cannot be ruled out Make sure you fit the dust bag carefully and correctly to prevent unnecessary and harmful dust emissions for the operator and the environment Never work w...

Страница 6: ...roperly the machine operates well within legal limitations and below maximum values for dust emis sion As long as you change the disposable dust bag with great care and according to the instructions p...

Страница 7: ...nt taken 1 5 m 5 ft above floor at operator s ear Sanding of beech parquetry Sanding paper grain 80 80 dB A Removal of glue residue using milling discs 80 dB A using steel brushes 80 dB A Tolerance fo...

Страница 8: ...socket screw wrench 5 mm 1 hex socket screw wrench 6 mm 1 operating in structions Special accessories 3 milling discs with 3 reversible holders each 3 brush discs 3 steel brushes Wearing parts or saf...

Страница 9: ...he sanding gear is accessible from the front Fig 3 Make sure the machine is in a safe position 4 Mount the gear of your choice by placing one of the three locking bolts into the rubber jig and then fi...

Страница 10: ...DI safety plug order no in Section 11 Spare parts The machine is now ready for use 3 2 STARTING THE MACHINE The machine can be started up after these preparations have been completed Before you do th...

Страница 11: ...mediate varnish sanding The choice of grain depends on the varnish used the varnishing speed and the required finish For cork floors use 60 grain discs for your first run and 80 grain discs for the se...

Страница 12: ...er or a chisel for this job as this could otherwise cause damage to the discs or the machine 6 Mount the gear of your choice by placing one of the three locking bolts into rubber jig and then fitting...

Страница 13: ...rsal disk Fig 11 Now place the new sand ing paper in the center of the base or the universal disk and press it in place 4 4 WORKING WITH MILLING DISKS The optional milling discs of the TRIO are used f...

Страница 14: ...fulfils the requirements for dust load at the workplace Please note that each dust bag can only be used once Make sure you use the original L GLER dust bags only order no in Section 11 Spare parts Al...

Страница 15: ...piece then fasten by turning nut fig 17 11 Close the dust bag box and lock it by turning the two fasteners back in downward position Fig 15 Pull cover from the adhesive strip and seal the bag The dus...

Страница 16: ...d wheels against damage The TRIO three disc sanding machine is dismantled as follows please stick precisely to the suggested sequence of steps 1 Switch the machine off 2 Remove the plug from the socke...

Страница 17: ...Fig 21 Machine will not start as long as this plug is disconnected 5 Mount dust suction hose to the neck of the dust suction and gear casing 5 3 STORAGE If the machine is to be stored for a longer pe...

Страница 18: ...e machine s filter should be cleaned after each dust bag change at the latest this should be done when the red LED of the pressure control sensor lights up If this happens while you are in the middle...

Страница 19: ...rt your filter is probably clogged with deposits such as old varnish or glue residue and must be dismantled for thorough cleaning The next section describes the dismantling and reassembly of the filte...

Страница 20: ...e Fig 28 7 Lift the filter insert out of the filter casing Fig 28 Clean it or replace it by a new one Only use original L GLER filter cartridges order no in the Section 11 Spare parts Reassembly is in...

Страница 21: ...on 11 Spare parts The tooth belt transmits momentum from the motor pinion to the three bearings of the sanding gear it is necessary to clean it regu larly and to replace it in case of damage To remove...

Страница 22: ...er nut Fig 38 9 Push the tooth belt tensioner back so that the tooth belt can be removed Fig 39 10 Suck off dust and dirt using a vacuum cleaner To re insert the tooth belt after cleaning or replaceme...

Страница 23: ...ght screws 5 Mount the gear of your choice by placing one of the three locking bolts into the rubber jig and then fitting the other two bolts into their respective jigs Then press gear onto the bear i...

Страница 24: ...or or the casing 8 Now loosen the two crossnut fasteners at the side by which chassis is attached to gear casing and move the chassis backwards keeping it in an upright position Fig 45 9 Remove the sc...

Страница 25: ...When the V belt has been in serted you can release the tensioner into its regular position Fig 50 5 Insert the V belt guard into its slot and ease it in towards the motor 6 Insert fixing screw for the...

Страница 26: ...ndle carefully tilt the machine back wards into a horizontal position Make sure that the machine gets to rest safely on the guide tube and the two protective cushions Fig 52 Make sure the machine is i...

Страница 27: ...must be positioned evenly around the sanding gears Use two screws to hold it in place initially before replacing the other screws 12 Tighten all eight screws equally tight 13 Remount the sanding discs...

Страница 28: ...ube and the two protective cushions Fig 52 Make sure the machine is in a safe posi tion 5 Remove the sanding discs or brushes To do this grasp the gear edges with your fingers and pull the gear out of...

Страница 29: ...tion unit must also be documented Make sure only L GLER spare parts are used for maintenance work on your machine Servicing work should only be done by L GLER or an authorized repair shop Make sure yo...

Страница 30: ...ns smaller than 2 5 mm and cables which are too long Use a booster if necessary order no 708 00 00 100 for 230 V Check the tension of the tooth belt and V belt and correct if necessary Check that the...

Страница 31: ...Check whether the sanding agents are fastened in the center of the sanding disc Check the flexible base between the sanding disc and the sanding agent for damage Check tension on V belt and tooth belt...

Страница 32: ...explosion LED on the pressure control sensor is not lit although the machine is not picking up dust Clean the filter and have the pressure control sensor checked The disposable dust bag is full repla...

Страница 33: ...as not been designed Always wear adequate work attire Do not wear loose clothing or jewelry as this could become trapped in moving parts Use protective devices When doing dust generating work always u...

Страница 34: ...s to make sure that their mobility is not impaired that no parts are broken or fissured that all parts are in their proper place and securely fastened in short make sure that all requirements for a pr...

Страница 35: ...auxiliary winding TRIO single phase AC motor 1 8 kW 230 V 50 CPS 1 8 kW 220 230 V 60 CPS EUGEN L GLER GMBH Industriegebiet Kappelrain D 74363 G glingen Frauenzimmern Phone 49 7135 98 90 0 Fax 49 7135...

Страница 36: ...W 400 V 50 CPS EUGEN L GLER GMBH Industriegebiet Kappelrain D 74363 G glingen Frauenzimmern Phone 49 7135 98 90 0 Fax 49 7135 98 90 98 E Mail info laegler com Internet http www laegler com pressure co...

Страница 37: ...37 NOTES...

Страница 38: ...38 SPARE PARTS 11...

Страница 39: ...0 70 36 100 Wheel complete 6 900 70 34 100 Wheel holder 7 900 70 32 105 Wheel 8 0125 1008 000 Washer 9 7380 1008 055 Lens head screw 10 0980 1008 000 Steel nut 14 0912 1008 020 Hexagonal socket head s...

Страница 40: ...40 SPARE PARTS 11...

Страница 41: ...105 Sealing 10 900 16 22 100 Ring 11 900 03 30 105 Rubber plug 12 900 16 27 105 Screw short 13 900 16 26 105 Screw long 14 0125 1006 000 Washer 15 1587 1006 000 Cap nut 16 0980 1006 000 Steel nut 18 0...

Страница 42: ...42 SPARE PARTS 11...

Страница 43: ...025 Countersunk screw 9 000 20 20 121 Cross grip 10 000 20 10 121 Handle 11 0912 1006 025 Hexagonal socket head screw 12 900 58 00 200 Belt tensioner complete 19 000 31 20 091 Compression spring 20 9...

Страница 44: ...44 SPARE PARTS 11...

Страница 45: ...er complete 15 000 31 25 061 Spring 16 900 07 42 205 Bolt 17 900 01 20 200 Guide plate 18 7500 1006 012 Lens head screw 19 7349 1010 000 Washer 20 0934 1010 000 Nut 21 0439 1010 000 Nut 22 900 03 00 1...

Страница 46: ...46 SPARE PARTS 11...

Страница 47: ...1 105 Pinion 11 900 65 42 100 Lock washer 12 0127 1006 000 Spring washer 13 7985 1006 816 Lens head screw 14 900 65 40 100 Switch Box 15 000 65 10 041 Running capacitor 18 000 67 20 161 Strain relief...

Страница 48: ...48 SPARE PARTS 11...

Страница 49: ...17 900 02 52 100 Brush with flat steel inserts add on kit 22 9 612 205 040 Nylon pad beige for TRIO 23 9 412 201 060 Scotch Mesh sanding screen grain 60 25 000 65 53 251 Extension cable 3 x 2 5 mm 10...

Страница 50: ...50 NOTES...

Страница 51: ..._______________ Signature and stamp Date of test and service ____________________ Signature and stamp Date of test and service ____________________ Signature and stamp Date of test and service _______...

Страница 52: ...ing values for fluctuations in voltage and flicker in low voltage networks for devices with an input current 16 A per wire The following documents are available Master plan of the machine including el...

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