8. CYLINDER HEAD/VALVES
8-3
MXU 500
TORQUE VALUES
Cylinder head bolt (1 – 4)
4.8 kgf-m (48 N-m, 35 lbf-ft)
Apply engine oil to threads
Cylinder head bolt (5 – 13)
2.3 kgf-m (23 N-m, 17 lbf-ft)
Apply engine oil to threads
Cylinder head nut
1 kgf-m (10 N-m, 7 lbf-ft)
Cylinder head cover bolt
1 kgf-m (10 N-m, 7.2 lbf-ft)
Breather separator bolt
1.3 kgf-m (13 N-m, 9 lbf-ft)
Cam chain tensioner bolt
1.2 kgf-m (12 N-m, 8.6 lbf-ft)
Tensioner sealing bolt
1 kgf-m (10 N-m, 7 lbf-ft)
Rocker arm shaft
4.5 kgf-m (45 N-m, 32 lbf-ft)
Cam chain guide pivot bolt
2 kgf-m (20 N-m, 15 lbf-ft)
Water joint bol
t
1.2 kgf-m (12 N-m, 8.6 lbf-ft)
SPECIAL TOOLS
Valve spring compressor
A120E00040
TROUBLESHOOTING
x
The poor cylinder head operation can be diagnosed by a compression test or by tracing engine
top-end noises.
Poor performance at idle speed
White smoke from exhaust muffler
x
Compression too low
x
Worn valve stem or valve guide
x
Damaged valve stem oil seal
Compression too low
x
Incorrect valve clearance adjustment
Abnormal noise
x
Burned or bend valves
x
Incorrect valve clearance adjustment
x
Incorrect valve timing
x
Sticking valve or broken valve spring
x
Broken valve spring
x
Damaged or worn camshaft
x
Poor valve and seat contact
x
Worn cam chain tensioner
x
Leaking cylinder head gasket
x
Worn camshaft and rocker arm
x
Warped or cracked cylinder head
x
Poorly installed spark plug
Compression too high
x
Excessive carbon build-up in combustion
chamber
Содержание MXU 500
Страница 1: ...OWNER S MANUAL KWANG YANG MOTOR CO LTD MXU 500 ON ROAD Issued 01 31 2006...
Страница 2: ......
Страница 20: ...FRAME SERIAL NUMBER The frame serial number is stamped on the rear of the frame 1 Frame serial number 10 1...
Страница 21: ...ENGINE SERIAL NUMBER The engine serial number is stamped on the left crankcase 11 1 Engine serial number 1...
Страница 85: ...RIDING YOUR ATV 75...
Страница 138: ...1 Lower level mark Hand brake lever L 1 1 1 Lower level mark Foot brake pedal 2 Upper level mark Foot brake pedal 128 2...
Страница 166: ......
Страница 171: ...1 GENERAL INFORMATION 1 1 MXU 500 SERIAL NUMBER 1 Location of Engine Serial Number 1 Location of Frame Serial Number...
Страница 212: ...2 FRAME COVERS EXHAUST MUFFLER 2 1 MXU 500...
Страница 262: ...4 LUBRICATION SYSTEM 4 1 MXU 500 LUBRICATION SYSTEM DIAGRAM...
Страница 279: ...5 FUEL SYSTEM 5 1 MXU 500...
Страница 300: ...6 COOLING SYSTEM 6 1 MXU 500 SYSTEM FLOW PATTERN...
Страница 331: ...8 CYLINDER HEAD VALVES 8 1 MXU 500 SCHEMATIC DRAWING...
Страница 361: ...9 CYLINDER PISTON 9 1 MXU 500 SCHEMATIC DRAWING...
Страница 371: ...10 DRIVE PULLEY DRIVEN PULLEY CLUTCH 10 1 MXU 500 SCHEMATIC DRAWING...
Страница 398: ...11 FINAL REDUCTION TRANSMISSION SYSTEM 11 1 MXU 500...
Страница 427: ...12 LEFT CRANKCASE CRANKSHAFT BALANCE SHAFT 12 1 MXU 500...
Страница 434: ...13 DRIVE TRAIN 13 1 MXU 500 FRONT DRIVE REAR DRIVE...
Страница 457: ...13 DRIVE TRAIN 13 24 MXU 500 ASSEMBLY Before reassembly thoroughly clean all parts in cleaning solvent...
Страница 499: ...14 FRONT WHEEL FRONT SUSPENSION STEERING SYSTEM 14 1 MXU 500...
Страница 533: ...15 REAR WHEEL AXLE SHOCK ABSORBER SWING ARM 15 1 MXU 500...
Страница 553: ...16 BRAKE SYSTEM 16 1 MXU 500...
Страница 600: ...17 BATTERY CHARGING SYSTEM 17 1 MXU 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT IC 12V 18AH BATTERY...
Страница 614: ...18 IGNITION SYSTEM 18 1 MXU 500 IGNITION SYSTEM LAYOUT...
Страница 615: ...18 IGNITION SYSTEM 18 2 MXU 500 IGNITION CIRCUIT ON ROAD OFF ROAD...
Страница 622: ...19 STARTER SYSTEM 19 1 MXU 500 STARTING SYSTEM LAYOUT...
Страница 623: ...19 STARTER SYSTEM 19 2 MXU 500 STARTING CIRCUIT ON ROAD OFF ROAD...
Страница 638: ...19 STARTER SYSTEM 19 17 MXU 500 Pull the rope and check that the ratchet is pushed out...
Страница 659: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Страница 660: ...21 WIRING DIAGRAMS 21 1 MXU 500...
Страница 661: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Страница 662: ...21 WIRING DIAGRAMS 21 1 MXU 500...