
6. CYLINDER HEAD/VALVES
6-2
DOWNTOWN 200i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The cylinder head can be serviced with the engine installed in the frame. Coolant in the radiator and
water hoses must be drained.
•
When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable parts and
valve arm sliding surfaces for initial lubrication.
•
The valve rocker arms are lubricated by engine oil through the engine oil passages. Clean and unclog the
oil passages before assembling the cylinder head.
•
After disassembly, clean the removed parts and dry them with compressed air before inspection.
•
After removal, mark and arrange the removed parts in order. When assembling, install them in the reverse
order of removal.
SPECIFICATIONS
Standard (mm)
Item
IN
0.10
EX
0.10
Cylinder head compression pressure
16 kg/cm
²
IN
35.8281
EX
35.8437
IN
12.00
~
12.018
EX
12.00
~
12.018
Valve rocker arm shaft
IN
11.966
~
11.984
O.D.
EX
11.966
~
11.984
IN
1.2
EX
1.2
IN
4.990
~
4.975
EX
4.970
~
4.955
IN
5.00
~
5.012
EX
5.00
~
5.012
Valve stem-to-guide
IN
0.010
~
0.037
clearance
EX
0.030
~
0.057
TORQUE VALUES
SPECIAL TOOL
Valve spring compressor
E063
Valve clearance (cold)
Camshaft cam height
Valve rocker arm I.D.
Valve guide I.D.
Valve stem O.D.
Valve seat width
Содержание Downtown 200i
Страница 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Страница 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Страница 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Страница 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Страница 33: ...3 INSPECTION ADJUSTMENT 3 2...
Страница 45: ...4 LUBRICATION SYSTEM 4 1 DOWNTOWN 200i LUBRICATION PART Dipstick Oil Filter Oil Pump Drive Chain...
Страница 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 92: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 13 DOWNTOWN 200i Install the left crankcase cover Left Crankcase Cover...
Страница 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Страница 156: ...13 FUELINJECTION SYSTEM 13 28 DOWNTOWN 200i FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00 ENGLISH VERSION...
Страница 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Страница 198: ...16 BATTERY CHARGING SYSTEM 16 1 DOWNTOWN 200i CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER...
Страница 212: ...18 STARTING SYSTEM 18 1 DOWNTOWN 200i STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch...
Страница 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...